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RBJ-30TL

 30-Ton Air Bottle Jack 

7

 

P/N 5900031 — Rev. B — Jan. 2020 

Installation 

This section describes how to prepare your Jack. 

Installation Safety Rules 

Pay attention at all times during installation

. Use appropriate tools and equipment. Stay clear of 

moving parts. Keep hands and fingers away from pinch points. 

Safety is a top priority

 WARNING

  You 

must

 wear OSHA-approved (publication 3151) Personal Protective 

Equipment when installing, using, maintaining, or repairing the Jack: leather 

gloves, steel-toed boots, eye protection, back belts, and hearing protection. 

Use caution when unpacking the Jack and setting it up. The unit is heavy and the weight is not 

evenly distributed; dropping components could cause equipment damage and personal injury. 

 CAUTION

 

Certain parts of installing the Jack are difficult for just one person. BendPak 
Ranger recommends having two or more work together to install the Jack. 

Setup 

The following drawing shows where the bottom of the Handle attaches to the Chassis. 

 

Top view. Not necessarily to scale. Not all components shown. 

Summary of Contents for RBJ-30TL

Page 1: ...neered by BendPak Ranger in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with installation and operatio...

Page 2: ...nt to the value of your new product For full warranty details contact your nearest BendPak Ranger dealer or visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and careful o...

Page 3: ...very careful when installing operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized technician Do not make modifications to the unit this voids the warranty and increases the chances of injury or prop...

Page 4: ...ep the manual near the device at all times Make a visual inspection of the product before using it Do not use the product if you find any missing or damaged parts Instead take the unit out of service and then contact an authorized repair facility your distributor or BendPak Ranger at 805 933 9970 Symbols Following are the symbols used in this manual DANGER Calls attention to a hazard that will res...

Page 5: ...g air supply Quick Connect Fitting Attaches to the Air In Connector making it easy to connect and disconnect the incoming air supply Wheels Let you easily maneuver the Jack Two Stage Telescoping Ram Raises and lowers holds the Saddle Pad and the Extenders First stage rises 2 75 in 70 mm second stage rises 5 5 in 140 mm Saddle Pad Contacts the Lifting Point of the Vehicle you are raising Always use...

Page 6: ...th 11 in 279 mm Chassis Length including Wheels 22 in 559 mm Air Supply 100 to 145 PSI 7 to 10 BAR dry If Vehicle being raised exceeds 30 000 lbs 13 608 kg do not attempt to raise to second stage Specifications subject to change without notice WARNING Never exceed the rated capacity of the Jack If you attempt this you could damage the Jack which would not be covered by the Warranty as this is inco...

Page 7: ...installing using maintaining or repairing the Jack leather gloves steel toed boots eye protection back belts and hearing protection Use caution when unpacking the Jack and setting it up The unit is heavy and the weight is not evenly distributed dropping components could cause equipment damage and personal injury CAUTION Certain parts of installing the Jack are difficult for just one person BendPak...

Page 8: ...m into place outside of where the Wheels connect to the Chassis The Angle Pin needs to be next to the Angle Holes 5 Take one of the Wheels you just removed put the Bolt and Washer into place on the outside put the Wheel Spacer into place on the inside then push the Wheel into place the Threads on the Bolt must go through the hole in the Bottom of the Handle and into the Base of the Jack Top view L...

Page 9: ...Pin and Angle Holes pull back on the Angle Lever at the top of the Handle which pulls back the Angle Pin move the Handle so the Angle Pin is over one of the Angle Holes then release the Angle Lever Make sure the Angle Pin goes into the desired Angle Hole 11 Make sure a dry air supply is available Recommended air pressure is 100 to 145 PSI 7 to 10 BAR Air must be dry Install an air filter lubricato...

Page 10: ...ity Only use the Jack on a flat hard dry surface capable of supporting the weight being raised Only allow trained supervised personnel to operate the Jack Only use the Jack to raise and lower a load Once the load is raised immediately secure it with jack stands not supplied Refer to bendpak com shop equipment jack stands for more information about jack stands that are available from BendPak Ranger...

Page 11: ...g brake and turn off the motor If the Vehicle is a manual transmission put it in a gear do not leave it in neutral 3 Block the tires opposite the side or end of the Vehicle being raised 4 Position the Jack under the Vehicle with the Saddle Pad directly under a Vehicle manufacturer s designated Lifting Point Make sure to get the Saddle Pad directly under the Lifting Point If there is a lot of space...

Page 12: ...ack stands under the Vehicle where recommended by the Vehicle manufacturer Move the Joystick to the Down position and hold it there to lower the Jack until the weight of the Vehicle is on the jack stands WARNING Do not get under the Vehicle until it is fully supported by jack stands The Jack is not designed to maintain heavy loads for long periods of time Never put jack stands under both ends of a...

Page 13: ...d it there for several seconds 3 Raise the Jack is at its full height 4 Move the Joystick to the Down position again lower the Jack to the ground The pistons should retract in a smooth motion 5 If the pistons do not retract in a smooth motion repeat the procedure If the Jack continues to work abnormally refer to Troubleshooting for additional information Troubleshooting Issue Action to Take Jack d...

Page 14: ...RBJ 30TL 30 Ton Air Bottle Jack 14 P N 5900031 Rev B Jan 2020 Parts Breakdown ...

Page 15: ... 2 18 Ram 1 63 Handle bushing 2 19 Seal ring 1 64 Spring 1 20 Handle grip 1 65 Pin 1 21 Clip 2 66 Control rod 1 22 Pin 2 67 Screw 4 23 Jack base 1 68 Rod 1 24 Allen screw 4 69 Handle grip 1 25 Allen screw 3 70 Pin 1 26 Coupler G1 4 8 2 72 Lock washer 1 27 O ring 1 71 Allen screw 1 28 Allen screw 1 73 Spring 1 29 Air motor 1 74 Bellows 1 30 Copper washer 1 75 Handle 1 31 O ring 4 76 Pin 1 32 Valve ...

Page 16: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2020 BendPak Inc All rights reserved bendpak com ...

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