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SECTION 11

OPERATING INSTRUCTIONS

BEAD LOOSENING AND DEMOUNTING

 

Remember to remove all weights from both sides of 

the wheel. Weights left on the back side of the wheel may 
cause the wheel to be clamped un-level. This may result in 
the combination mount/demount head contacting the rim 
causing scratches. On alloy wheels, always rotate the 
wheel one turn after setting the head to insure proper wheel 
chucking.

 Always review nicks and scratches with owners of 

 

expensive wheel and tire combinations prior to servicing.

  Review the performance wheel section of this manual 

prior to servicing performance tire/wheel combinations.

1. Deflate tire completely by removing the valve core from 
the valve stem. (See Fig. 11.1)

2. The clamps on the table top may extend beyond the 
table top itself. To avoid damaging the clamps and/or 
wheel, move the clamps to their full inward position before         
positioning a tire for bead loosening.

3. Always loosen the bead on the narrow side of the wheels 

drop center first. (See Fig. 11.4 and page 17 for better 

description of the drop center)

4. Use extra care in positioning the bead breaker shoe on 

larger wheels/tires, and on alloy wheels. Make sure the 

shoe rests next to but not on the rim, and not on the tire 

sidewall.

5. Pull the bead breaker shoe away from the machine and 

roll the wheel into position. 

6. Position the bead breaker shoe against the tire next to, 

but not on, the rim. Press the breaker pedal to actuate the 

shoe and loosen the bead. It may be necessary to loosen 

the bead in multiple locations around the tire. 

(See Fig. 11.2)

7. Turn wheel around and repeat procedure on the other 
side of the wheel. This should be the long side of the drop 
center. It will be easier to clamp the wheel to the table top if 
the lower bead is loosened last.  (See Fig. 11.3)

8. Determine the mounting side of the wheel. The 
mounting side is the narrow side of the drop center. The tire 
is removed for clarity. (See Fig. 11.4 and page 171.)

16

The unit must be properly operated and maintained 

to help avoid accidents that could damage the unit 

and injure the operator or bystanders. This section 

of the Operating Instructions manual review basic 

operations and use of controls. These instructions 
should be reviewed with all employees before they 

are allowed to work with the machine. Keep these 
instructions near the machine for easy reference.

CAUTION!

This machine may operate differently from 

machines you have previously operated.

Practice with a regular steel wheel and tire  

combination to familiarize yourself with the 

machine’s operation and function.

Fig. 11.1

Fig. 11.2

Fig. 11.3

Fig. 11.4

Summary of Contents for R715

Page 1: ...is equipment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 ww...

Page 2: ...end to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance damages resulting from purchaser s neglect or failure to operate produ...

Page 3: ...e service activity is performed in an enclosed area or if noise levels are high 3 THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR P...

Page 4: ...all installation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Care...

Page 5: ...live terminal This is for ground only 11 DANGER The motor on this machine contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cann...

Page 6: ...ation Explosion from failure may result in severe injury or death of the operator and bystanders Inflation ALWAYS be sure the bead opposite the tool is in the drop center before rotating the tire when...

Page 7: ...reaker Foot Pedal See Fig 4 3 10 Wheel Clamp Foot Pedal See Fig 4 3 11 Turntable 12 Wheel Clamps 13 Mount Demount Head Duckhead 14 Vertical Shaft 15 Inflation Gun Hose Tire Pressure Gauge 16 Vertical...

Page 8: ...amping Capacity 10 19 254 mm 483 mm Turntable Tire Width Capacity Mounting 4 5 17 5 114 mm 444 mm Bead Breaker Tire Width Capacity Demounting 1 12 25 mm 305 mm Maximum Tire Diameter 40 1016 mm Shippin...

Page 9: ...asses with side shields goggles or face shields are acceptable Remember to report any shipping damage to the carrier and make a notation on the delivery receipt Uncrating Instructions 1 Carefully cut...

Page 10: ...ling of the machine must be performed only with an appropriate lifting device such as a forklift or shop crane Only personnel who are experienced and qualified on material handling procedures should h...

Page 11: ...n and should be away from oil grease brake lathe chips etc Avoid areas where bystanders and customers may be present R715 Machine size is approximately 26 W x 36 D x 72 H These measurements are the ti...

Page 12: ...m will not move and then back off one half to one complete turn to allow the Swing Arm to swing freely but without any play in the assembly See Fig 8 3 3 Raise the Vertical Shaft Duckhead assembly to...

Page 13: ...upply connection is required Use teflon tape not supplied on the NPT thread of the fitting This connection is located on the right side of the rear of the machine See Fig 9 2 OILER ADJUSTMENT 1 Check...

Page 14: ...and building ground WARNING GUARD AGAINST ELECTRIC SHOCK This equipment must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live term...

Page 15: ...k the voltage phase and proper amperage requirements for the motor shown on the motor plate Wiring should be performed by a certified electrician only IMPORTANT NOTE YOUR MACHINE HAS A DUAL VOLTAGE MO...

Page 16: ...t on the rim and not on the tire sidewall 5 Pull the bead breaker shoe away from the machine and roll the wheel into position 6 Position the bead breaker shoe against the tire next to but not on the r...

Page 17: ...arrow Side and Wide Side flanges 3 The tire must ALWAYS be demounted or mounted with the wheel positioned on the turntable with the Narrow Side facing upward and the deepest part of the Drop Center fa...

Page 18: ...9 13 After the wheel is secured to the Turntable pull the Overhead Swing Arm into position use the Large adjusting Knob to position the Mount Demount Head Duckhead directly over the edge of the rim S...

Page 19: ...down away from the wheel to lower the bead into the Drop Center while lifting up on the Table Top Pedal to rotate the turnable counter clockwise See Fig 11 15 NOTE This clearance will be maintained a...

Page 20: ...r bead again if there was any difficulty lubricating the lower bead earlier See Fig 11 21 21 Lift and hold the tire so it is positioned with the lower bead in the drop center portion of the wheel If t...

Page 21: ...ress the Table Top Pedal to rotate the wheel See Fig 11 25 24 The Mount Demount Head Duckhead will guide the bead up and over the edge of the wheel Continue rotation until the lower bead is demounted...

Page 22: ...nly a short distance at a time This allows you to stop the process should you suspect the tube is getting pinched 3 After upper bead is demounted remove tube and demount lower bead SECTION 13 MOUNTING...

Page 23: ...Mount Demount Head Duckhead and below the right front knob See Fig 13 4 5 Manually force the tire down into the drop center of the wheel directly across from the Mount Demount Head Duckhead to reduce...

Page 24: ...and be prepared to hold the Bead Lifting Tool down as the tire Turntable rotates Depress the Table Top Pedal and rotate the tire until the bead is mounted See Fig 13 10 13 13 Do not force the tire on...

Page 25: ...n Hose attached to the tire valve pulling the trigger allows line pressure to flow through the valve and into the tire for inflation See Fig 15 2 Pressure Release With the Inflation Hose attached to t...

Page 26: ...e not sealed If tire and wheel are properly lubricated and operator cannot achieve bead seal after a few attempts the valve core may be removed from the valve stem to allow more air flow into the tire...

Page 27: ...e stem keep hands arms and entire body away from inflating tire An exploding tire wheel or bead sealing equipment may propel upward and outward with sufficient force to cause serious injury or death t...

Page 28: ...quipment are not fully described Do not attempt to perform work beyond your ability or at which you have no experience If you need assistance call an authorized service center or contact the factory D...

Page 29: ...8 to 3 16 Recheck clearance See Fig 17 2 Mount Demount Head Cleaning Clean dirt and debris from the mount demount tool roller with small screw driver or pick Lubricate with light penetrating oil See F...

Page 30: ...Bead Breaker Pedal See Fig 17 6 Either reservoir may be removed for cleaning by turning the reservoir counter clockwise and pulling down 3 Reconnect the air supply when service adjustments are complet...

Page 31: ...tate the Turntable so that the Transmission Fill Plug is visible See Fig 17 8 2 Remove the Fill plug 3 Put a flexible wire into the Transmission Oil Fill Hole until the wire hits the bottom of the res...

Page 32: ...32...

Page 33: ...33 RECORD ALL MAINTENANCE NOTES AND SERVICE HISTORY HERE...

Page 34: ...34 5 7 5 1 5...

Page 35: ...44 Tire Changer Foot Pad 4 45 Bead breaker Blade 1 46 Bolt 1 47 Snap ring 35 1 48 Bead breaker Arm 1 Ref Product Description Qty 49 Bead Breaker Cylinder Bracket 1 50 Bolt M6 x 16 1 51 Bead Breaker Sp...

Page 36: ...Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com PN 590...

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