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7

8

Valve / Hose / Regulator and Ignitor

      Insert main burner valve and hose between left firebox support and side brace, attach valve/ hose/ regulator assemble 

to control panel with 

#10-24x1/2" machine screws

.

      Attach ignitor to control panel using the stamped nut that’s provided. NOTE: if your grill comes with Snap-in ignitor,  

please see Option.

Control Panel and Firebox Supports

Stand cart upright.
In front, slide control panel between left and right legs, attach control panel with 

#10-24x2" machine screws

. Place 

firebox supports onto screws and tighten with 

#10-24 flange nuts

. Tighten all screws.

In back, attach upper firebox support with 

#10-24x2" machine screws

 and 

#10-24 flange nuts

.

#10-24x2”

Machine Screw

Qty. 8

#10-24

Flange Nut

Qty. 8

Control Panel

Chamfer edge

Firebox

Support

#10-24x1/2”

Machine Screw

Qty. 2

Valve/Hose/Regulator

Ignitor

Left firebox support

Stamped nut

Main burner valve

Hose Side brace

Back of cart

Option

: Snap the 

ignitor into the
 control panel.

Snap-in ignitor

Summary of Contents for 463724313

Page 1: ...L 463724313 Assembly instructions 2013 C 23G3CB Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number If you have questions o...

Page 2: ...unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found t...

Page 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf NOTE DO NOT over tighten screws and washers that come into...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any pro...

Page 12: ...k before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn...

Page 13: ...or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 h...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...CK LEG STRAIGHT Q 1 LEFT FRONT LEG CURVED R 2 BACK BRACE S 2 SUPPORT BRACKET T 1 LEFT FIREBOX SUPPORT U 1 RIGHT FIREBOX SUPPORT V 1 VALVE HOSE REGULATOR ASSEMBLY W 1 CONTROL PANEL X 1 FRONT PANEL Y 1...

Page 16: ...PARTS DIAGRAM 16 E A PP DD F RR C D H J K SS L TT CC W U OO B R BB Y S X O N AA S Z Q P I M L FF GG KK HH II MM V T UU G LL QQ EE JJ NN NN...

Page 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screws and 10 24 flange nuts Then attach upper leg and right back leg straight Attach support bracket...

Page 18: ...24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Righ...

Page 19: ...ushingandhitchpin Attachallinsecondhole Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 8x3 8 Sheet...

Page 20: ...ndcartupright In front slide control panel between left and right legs attach control panel with 10 24x2 machine screws Place fireboxsupportsontoscrewsandtightenwith 10 24flangenuts Tightenallscrews I...

Page 21: ...ceandsecurewith 10 24x3 8 wingscrew HeatShield Attachheatshieldwith 10 24x1 2 machinescrewsand 10 24flangenuts Hea Shiel 10 24X1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1...

Page 22: ...er is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 f...

Page 23: ...to front of leg with 1 4 20x1 2 machine screws Attach to back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts E 12 Side Shelf Bushing Qty 4 E Side Shelf Bushing 8x3 8 Sheet Metal Screw...

Page 24: ...lip to sideburner tube and around manifold Attach sideburner ignitor wire to igniter B Press control knob onto valve stem and sideburner grate onto shelf C 8 32 Wing Nut Qty 1 Sideburner Clip Qty 1 5x...

Page 25: ...inset 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts Attach upper hinges to...

Page 26: ...support screws Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten upper hinge screws NOTE Tighten the hin...

Page 27: ...ase Cup Clip Grease Cup Cooking Grate and Condiment Place cooking grate into firebox Hook condiment basket into front panel Cooking Grate 27 19 Swing Away Insert ends of Swing Away pivot wire into hol...

Page 28: ...tank into notches of tank bracket Place tank retainer bracket onto tank collar and tighten wing nut LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regula...

Page 29: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 30: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 31: ...31 NOTES...

Page 32: ......

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