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R&M STAGEMAKER SM1 Installation And Maintenance Manual Download Page 41

SM1 I&M MANUAL/EN/11.16.2010 

 

 
 

 

 

41/73 

This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC.  and represents a non-public, confidential and proprietary trade 
secret  that  may  not  be  reproduced, disclosed  to  third parties,  altered or otherwise  employed in  any  manner  whatsoever  without  the  express  written  consent  of  R&M  MATERIALS 
HANDLING, INC. Copyright © (2010) R&M MATERIALS HANDLING, INC. All rights reserved. 

 

Figure 14. Slip Clutch and Motor Brake Assembly 

 

 

 
 

Table 18. Slip Clutch and Motor Brake Assembly Parts List 

ITEM 

DESCRIPTION 

1 

MOTOR SHAFT 

2 

ADJUSTING NUT 

3 

WASHER 

4 

SPRING 

5 

COIL ASSEMBLY 

6 

SPRING 

7 

SPACER 

8 

THRUST DISC 

9 

ROTOR 

10 

DISC 

11 

BEARING 

12 

BEARING SPACER 

13 

DRIVE HUB 

14 

O-RING 

15 

MOUNTING SCREW 

16 

ADJUSTING SLEEVE 

17 

BRAKE HOUSING 

 

 
 

 

 

Summary of Contents for STAGEMAKER SM1

Page 1: ...al and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved INSTALLATION AND MAINTENANCE MANUAL STAGEMAKER SM1 English STD R KHA F CQD ENG ...

Page 2: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 3: ...Connections 16 3 6 Configuration B Single speed 208 or 230 Volt Wiring Diagram 18 3 7 Configuration B Wiring Labels 19 3 8 Configuration B Pigtail Pin out Connections R M Standard 20 3 9 Configuration C Single speed 208 or 230 Volt Connections 22 3 10 Configuration C Power Circuit 208 or 230 Volt Wiring Diagram 23 3 11 Configuration C Control Circuit 208 or 230 Volt Wiring Diagram 24 3 12 Configur...

Page 4: ...and Lower Travel Safety Limit Switch 52 6 8 2 Rotary Geared Limit Switch 53 6 9 Brake Coil Specifications 54 6 10 SM1 Motor Data 55 6 11 Hooks 56 6 11 1 General 56 6 11 2 Inspection 57 6 11 3 Hook Dimensions and Specifications 57 6 11 4 Body Hook Normal Position 58 7 PREVENTATIVE MAINTENANCE 59 7 1 Maintenance and Inspection Table 59 7 2 Lubrication 60 7 2 1 Load Chain Cleaning and Lubrication 60 ...

Page 5: ... and the terms of which are incorporated as if fully rewritten herein 1 3 Disclaimer This manual has been prepared by R M MATERIALS HANDLING INC to provide information and suggestions for hoist installation maintenance and inspection personnel This manual should be used in conjunction with the STAGEMAKER COMPACT Concert Hoist Operator s Manual to teach safe operating practices to all personnel ass...

Page 6: ...d in the STAGEMAKER COMPACT Concert Hoist Operator s Manual These issues are indicated by DANGER WARNING or CAUTION instructions or placards that alert personnel to potential hazards proper operation load limitations and more m DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury m WARNING Indicates a potentially hazardous situation which i...

Page 7: ...s and existing plant safety rules and regulations If an overhead hoist is installed as part of an overhead crane or monorail system training programs should also include requirements in accordance with the latest editions as applicable of ASME B30 11 Safety Standard for Monorails and Underhung Cranes ASME B30 17 Safety Standard for Overhead and Gantry Cranes Top Running Bridge Single Girder Underh...

Page 8: ...ibility of the owner user and operating personnel Only those Authorized and Qualified Personnel who have shown that they have read and have understood this manual and the STAGEMAKER COMPACT Concert Hoist Operator s Manual should be permitted to operate the hoist The owner user SHALL ensure that all Operators read and understand the STAGEMAKER COMPACT Concert Hoist Operator s Manual prior to operat...

Page 9: ...ual and ASME B30 16 2 1 General Prior to installation the unit shall be checked thoroughly for damage during shipment or handling at the job site Each complete electric chain hoist is load tested at the factory at 125 of the nameplate rated capacity All hoists are designed for the type of mounting specified by the purchaser The adequacy of the supporting members monorail beams cranes hangers suppo...

Page 10: ... usually associated with a permanent installation mWARNING Do not use hoist to lift people or suspend loads over people Do not leave a freely suspended load on hoist unattended A suspended load must always be tied off using appropriate chains cables or other redundant load bearing means before access to the area beneath the load is permitted 1 Failure to do so could result in property damage death...

Page 11: ...ever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 2 4 Load Hook Throat Opening mCAUTION ANSI B30 16 1998 recommends that the throat opening of a load hook be measured and recorded prior to putting a hoist into service and that a gauge be made to provide a quick visual inspection for a bent hook as required during ro...

Page 12: ...l operating conditions Poor voltage regulation may cause motor overheating or sluggishness and chattering inoperative motor brake s and controls mCAUTION Do not use power supply cables with solid conductors mWARNING Failure to properly ground the hoist presents the danger of electric shock mWARNING An improper or insufficient ground connection creates an electrical shock hazard when touching any p...

Page 13: ...power supply to the hoist motor leads via a terminal strip A motor brake rectifier circuit board ACF is provided to operate the D C hoist motor brake assembly Figure 2 Configuration A Connections The SM1 three phase motor is only available as a two speed Therefore the above layout shows the connection of the high speed motor leads and motor brake coil leads to the ACF direct control board The conn...

Page 14: ...r otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 3 Configuration A Single speed 208 or 230 Volt Wiring Diagram Figure 3 Configuration A Single speed 208 or 230 Volt Wiring Diagram L1 L2 PE 2U 2V 2W 1W 1U 1V MOTOR D8 PE MOTOR LEADS NOT IN USE 1U 1V 1W AFC CONTROL L3 X1 OPTI...

Page 15: ...AIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS MALE CE PLUG BLUE ME420P9 PIN NUMBER TWIST LOCK MALE PLUG L16 20P 3 POLE GRD BLACK L1 1 X WHITE L2 2 Y RED L3 3 Z GREEN PE GROUND PE GROUND G Table 2 WIRING DIAGRAM LABELS CODE DESCRIPTION L1 POWER SUPPLY PHASE ONE L2 POWER SUPPLY PHASE TWO L3 POWER SUPPLY PHASE THREE PE GROUND MOTOR BRAKE COIL SUPPLY VOLTS DC MOTOR BRAKE COIL SUPPLY...

Page 16: ... INC All rights reserved 3 5 Configuration B Single speed 208 or 230 Volt Connections NOTE THIS CONTROL IS NOT RECONNECTABLE Figure 4 Configuration B Single speed 208 or 230 Volt Connections The SM1 can only be connected to the specific voltage noted on the hoist serial tag The SM1 three phase motor is only available as a two speed motor The single speed SM1 offering is obtained by connecting the ...

Page 17: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 18: ...prietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 6 Configuration B Single speed 208 or 230 Volt Wiring Diagram Figure 5 Configuration B Single speed 208 or 230 Volt Wiring Diagram ...

Page 19: ...PHASE TWO L3 POWER SUPPLY PHASE THREE PE GROUND MOTOR BRAKE COIL SUPPLY VOLTS DC MOTOR BRAKE COIL SUPPLY VOLTS DC 1W MOTOR LEAD W SLOW 2W MOTOR LEAD W FAST 1V MOTOR LEAD V SLOW 2V MOTOR LEAD V FAST 1U2U MOTOR LEAD U K21 UP CONTACTOR K22 DOWN CONTACTOR K25 FAST CONTACTOR NOT IN USE T100 CONTROL TRANSFORMER F100 CONTROL CIRCUIT FUSE S221 S222 TRAVEL LIMIT SWITCHES OPTIONAL F291 THERMAL PROTECTION SW...

Page 20: ...ion B Pigtail Pin out Connections R M Standard Table 4 POWER ONLY PIGTAIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS TWIST LOCK MALE PLUG L16 20P 3 POLE GRD BLACK L1 X WHITE L2 Y RED L3 Z GREEN PE GROUND G Table 5 CONTROL ONLY PIGTAIL WITH PLUG WIRE COLOR AWG 16 7 COND CONTROL PANEL CONNECTIONS TWIST LOCK FEMALE RECEPTACLE L14 20R 3 POLE GRD ORANGE UP W BLUE COMMON X BLACK on WHI...

Page 21: ...en consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved Table 7 POWER AND CONTROL 14 PIN PIGTAIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS MALE PLUG 14 PIN PIN NUMBER BLACK L1 1 WHITE L2 2 RED L3 3 ORANGE UP 4 BLACK on WHITE COMMON 5 BLUE DOWN 6 7 8 9 10 11 12 13 GREEN PE GROUND 14 mCAUTION The above pin out connections reflect R M ...

Page 22: ... INC All rights reserved 3 9 Configuration C Single speed 208 or 230 Volt Connections NOTE THIS CONTROL IS NOT RECONNECTABLE Figure 6 Configuration C Single speed 208 or 230 Volt Connections The SM1 can only be connected to the specific voltage noted on the hoist serial tag The SM1 three phase motor is only available as a two speed motor The single speed SM1 offering is obtained by connecting the ...

Page 23: ... manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 10 Configuration C Power Circuit 208 or 230 Volt Wiring Diagram Figure 7 Configuration C Power Circuit 208 or 230 Volt Wiring Diagram PE L2 L3 L1 U W V R4 1 R2 2 K25 4 3 1 2 3 PE MOTOR X23 TO CONTROL CIRCUIT PE R1 R3 YELLOW GREEN BLACK BLUE BROWN 14 1...

Page 24: ...etary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 11 Configuration C Control Circuit 208 or 230 Volt Wiring Diagram Figure 8 Configuration C Control Circuit 208 or 230 Volt Wiring Diagram ...

Page 25: ...PHASE TWO L3 POWER SUPPLY PHASE THREE PE GROUND MOTOR BRAKE COIL SUPPLY VOLTS DC MOTOR BRAKE COIL SUPPLY VOLTS DC 1W MOTOR LEAD W SLOW 2W MOTOR LEAD W FAST 1V MOTOR LEAD V SLOW 2V MOTOR LEAD V FAST 1U2U MOTOR LEAD U K21 UP CONTACTOR K22 DOWN CONTACTOR K25 FAST CONTACTOR NOT IN USE WITH SINGLE SPEED T100 CONTROL TRANSFORMER F100 CONTROL CIRCUIT FUSE S221 S222 TRAVEL SAFETY LIMIT SWITCHES F291 THERM...

Page 26: ... HANDLING INC All rights reserved 3 13 Configuration C Pigtail Pin out Connections R M Standard Table 9 CONTROL ONLY PIGTAIL WITH PLUG WIRE COLOR AWG 16 7 COND CONTROL PANEL CONNECTIONS TWIST LOCK FEMALE RECEPTACLE L14 20R 3 POLE GRD ORANGE UP W BLUE COMMON X BLACK on WHITE DOWN Y GREEN GRD G Table 10 POWER CONTROL 16 PIN PIGTAIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS MALE PL...

Page 27: ...ved Table 11 POWER CONTROL 19 PIN PIGTAIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS MALE PLUG SOCAPEX 19 PIN PIN NUMBER BLACK 1 L1 1 WHITE 1 L2 2 RED 1 L3 3 WHITE 2 COMMON 4 RED 4 5 6 WHITE 4 7 RED 2 UP 8 9 BLACK 4 10 BLACK 2 DOWN 11 GREEN 3 ENCODER A 12 RED 3 0 VOLTS 13 WHITE 3 24VDC 14 BLACK 3 ENCODER B 15 GREEN 1 GROUND VDC 16 GREEN 4 PE GROUND 17 18 19 PINS 5 7 AND 10 NEED T...

Page 28: ...oyed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 14 Configuration S Single speed 115 Volt Connections Figure 9 Configuration S Single speed 115 Volt Connections 1 Power Supply Gland Plug Connection Optional 2 Control Supply Gland Plug Connection Optional 3 Motor Brake Rectifier Control Bo...

Page 29: ...oever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 15 Configuration S Single speed 115 Volt Wiring Diagram Figure 10 Configuration S Single speed 115 Volt Wiring Diagram BRAKE COIL X1 2 X1 1 F291 11 12 S222 OPTIONAL S221 11 12 X2 U1 V1 12 11 X1 4 X1 5 UP DOWN L1 HOT L2 NEUTRAL BRAKE RECTIFIER 1 4 5 2 3 U1 V2 V1 U2...

Page 30: ...G INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 16 Configuration S Wiring Labels Table 12 Configuration S Wiring Labels CODE DESCRIPTION L1 POWER SUPPLY HOT LEAD FOR SINGLE PHASE L2 POWER SUPPLY NEUTRAL LEAD FOR SINGLE PHASE PE GROUND V1 MOTOR LEAD U2 MOTOR LEAD V2 MOTOR LEAD U2 MOTOR LEAD K21 UP CONTACTOR K22 DOWN CONTACTOR F100 CONTROL CIRCUIT FUSE X1 1 TERMINAL STRIP HOIST...

Page 31: ...gtail Pin out Connections R M Standard Table 13 POWER ONLY PIGTAIL WITH PLUGS WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS TWIST LOCK MALE PLUG L15 20P 2 POLE GRD BLACK L1 Z BRASS WHITE L2 Y SILVER RED NOT USED GREEN PE GROUND G GRD Table 14 CONTROL ONLY PIGTAIL WITH PLUG WIRE COLOR AWG 16 7 COND CONTROL PANEL CONNECTIONS TWIST LOCK FEMALE RECEPTACLE L14 20R 3 POLE GRD ORANGE UP W BLUE COMMO...

Page 32: ...written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved Table 16 POWER CONTROL PIGTAIL WITH PLUG WIRE COLOR AWG 12 4 COND CONTROL PANEL CONNECTIONS MALE PLUG 14 PIN PIN NUMBER BLACK L1 1 WHITE L2 2 RED L3 3 ORANGE UP 4 BLACK on WHITE COMMON 5 BLUE DOWN 6 7 8 9 10 11 12 13 GREEN PE GROUND 14 mCAUTION The above pin out connection reflects R M s sta...

Page 33: ...nner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 3 18 Cable Assemblies Figure 11 Cable Assemblies mCAUTION The above cable system diagram should be used to determine the overall length of cable in conjunction with the following maximum cable length limits HOIST C HOIST B HOIST A CONNECTORS PIGTAIL EXTENS...

Page 34: ...T AMPS 12AWG 14AWG 16AWG ONE HOIST HOIST A 313 FEET 3 5 AMPS 196 FEET 3 5 AMPS TWO HOISTS HOISTS B C 156 FEET 3 5 AMPS 98 FEET 3 5 AMPS NOTE IF ANY CIRCUIT HAS TWO 2 WIRE SIZES USE SMALLER WIRE SIZE VALUES SM1 208V CABLE SYSTEM MAXIMUM CABLE LENGTH FEET MAXIMUM NOMINAL CURRENT AMPS 12AWG 14AWG 16AWG ONE HOIST HOIST A 315 FEET 2 3 AMPS 198 FEET 2 3 AMPS TWO HOISTS HOISTS B C 157 FEET 2 3 AMPS 99 FE...

Page 35: ...re fall stop is placed at least 3 feet 91 4 cm from last chain link on free end Install chain container If furnished make sure that trolley wheels have proper spacing in relation to beam flange See appropriate trolley manual for details Check direction of hook travel to make certain that it corresponds to the respective control button that is depressed That is does load hook normal position or hoi...

Page 36: ... stop located on free end of load chain makes proper contact with limit switch or hoist body and that limit switch or slip clutch functions properly Note limit switches are not provided for inverted position use Run empty load hook up and down several times while checking for proper tracking of load chain 4 4 Operational Checks With Load After completion of no load operational tests the user owner...

Page 37: ...s and recommended safe operating practices for this hoist please refer to the STAGEMAKER Concert Electric Chain Hoist Operator s Manual that was delivered with this hoist mWARNING Before proceeding with the normal operation of this hoist the operator s shall be trained in accordance with the STAGEMAKER COMPACT Concert Hoist Operator s Manual as supplied with this hoist mWARNING Failure to read and...

Page 38: ...s altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 6 MAINTENANCE 6 1 Basic Hoist Construction Inverted Position Figure 12 Basic Hoist Construction Inverted Position INVERTED POSITION 1 SWIVEL LOAD HOOK ASSEMBLY 2 ELECTRICAL CONTROL ENCLOSURE 3 HOIST BODY MOTOR 4 BOD...

Page 39: ...third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 6 2 Basic Hoist Position Normal Position Figure 13 Basic Hoist Construction Normal Position NORMAL POSITION 1 SWIVEL LOAD HOOK ASSEMBLY 2 ELECTRICAL CONTROL ENCLOSURE 3 HOIST BODY MOTOR 4 BODY HOOK ASSEM...

Page 40: ...not energized An energized coil releases the hoist brake A load limiting device slip clutch is integrated into the design of the hoist motor brake Even if the clutch slips once power is removed the brake will engage to stop and hold the load 6 4 1 Slip Clutch Operation see Figure 14 1 When the motor brake is energized ITEM 5 pulls ITEM 8 away from ITEM 9 2 ITEM 9 is free to rotate 3 ITEM 4 applies...

Page 41: ...ed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved Figure 14 Slip Clutch and Motor Brake Assembly Table 18 Slip Clutch and Motor Brake Assembly Parts List ITEM DESCRIPTION 1 MOTOR SHAFT 2 ADJUSTING NUT 3 WASHER 4 SPRING 5 COIL ASSEMBLY 6 SPRING 7 SPACER 8 THRUST DISC 9 ROTOR 10 DISC 11 BEARING ...

Page 42: ... will allow a suspended load to free fall when trying to lift If this occurs release the motion button and the brake will engage to stop and hold the load 6 4 2 Slip Clutch Adjustment after Installation 1 Hook a load of at least 110 percent but not more than 125 percent of nameplate capacity 2 Remove brake cover 3 Raise load at slow speed and fast speed to test slip clutch operation 4 Use a socket...

Page 43: ...t and tag main disconnect switch in de energized position Follow other maintenance procedures outlined in this manual and ASME B30 16 1 Remove brake cover and gasket 2 With a feeler gauge check three places near each mounting bolts to measure air gap X between the brake lining item 8 Figure 14 and the coil item 5 3 To adjust air gap use a 0 008 feeler gauge and proceed as follows A Loosen motor br...

Page 44: ...a factory authorized source Improper load chain storage or installation can render the load chain unusable prior to the first lift 6 5 2 Maintenance Inspection The hoist operator SHALL perform a visual inspection prior to first daily use This inspection shall include the following 1 Wear or cracks of the load chain links 2 Twisted or deformed load chain 3 Dirty or poor lubrication of load chain A ...

Page 45: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 46: ...mensions at several points on chain see Figure 15 Dimensions of one link d x t where d diameter and t pitch Length over 11 links 11t Replace load chain if any one of these dimensions exceeds maximum allowed wear Maximum allowed wear Minimum link diameter allowed d 0 1102 2 8 mm Maximum pitch allowed t 0 3839 9 75 mm Maximum length allowed 11t 4 1063 104 3 mm NOTE If load chain needs replacing then...

Page 47: ...oving the Load Chain 1 FALL CHAIN 1 Remove load from load hook assembly or hoist body hook if inverted 2 Remove load hook assembly from load chain Some disassembly of 1 fall load hook assembly is required 3 Attach the chain insert tool to the end of load hook assembly end of the chain 4 Run hoist in UP direction until all of the chain is in container Stop the hoist with the insertion tool remainin...

Page 48: ...l and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 6 5 5 Installing the Load Chain Figure 16 Installing the Load Chain NORMAL INVERTED Figure 17 Load Chain Insertion ...

Page 49: ...that load chain is not twisted or deformed 6 Attach chain container Lubricate chain 2 FALL CHAIN INSTALLATION 1 If the chain insertion tool is not in the hoist removal procedure attach last link of chain onto hook of CHAIN INSERTION TOOL item 1 Figure 16 2 Insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container mCAUTION For a 2 fall load hook assembly make sure the c...

Page 50: ...ight 2010 R M MATERIALS HANDLING INC All rights reserved 6 6 Fall Stop Assembly 6 6 1 General The slack fall stop is a safety stop not a functional stop The fall stop must be located at least 3 feet 91 4 cm from end of last chain link Figure 18 Fall Stop Assembly 6 6 2 Fall Stop Installation 1 Position two fall stop halves item 3 Figure 18 on chain link at least 3 feet 91 4 cm from end of load cha...

Page 51: ...f R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 6 7 Chain Container Figure 19 Chain Container Installation Removing Chain Container 1 Run chain out of container until fall stop approaches hoist body 2 Open threaded links item 1 3 Remove chain container by slipping handles of chain container from threaded links Installing Chain Container 1 Reverse the abov...

Page 52: ...s reset automatically and are wired into the UP and DOWN control circuits The switch housing is recessed into the underside of hoist body as part of the lower chain guide assembly NOTE The upper and lower travel limit switches and or the slip clutch are emergency protection devices and are not to be used as automatic stops during normal hoist operations When mounted in the NORMAL position the load...

Page 53: ...s mounted inside the body underneath the brake cover This feature adds flexibility in adjusting the limits of hoist travel when used in the inverted position The mounting of the switch assembly has an IP55 rating NEMA 3R type rating Limit switches with 2 contacts 1 Upper limit switch 2 Lower limit switch Figure 20 Rotary Geared Limit Switch Table 19 Rotary Limit Switch Configuration Configuration ...

Page 54: ...be found by gently turning the two discs The length of air gap determines length of reset play in opposite direction To reset rotary limit once it has tripped load hook assembly must travel a total of 11 27cm in opposite direction NOTE The geared limit switch is not designed as a precision limit switch and should be used as a safety stop only The geared limit switch accuracy is dependent on the he...

Page 55: ...S HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 6 10 SM1 Motor Data Table 21 SM1 Motor Data HOIST SPEED 60 HZ POWER SUPPLY START AMPS NOM AMPS NO LOAD AMPS FIELD OHMS HOIST RPM HP 16 FPM 115V 1 PH 60HZ 5 31 3 45 3 7 15 1800 0 16 32 8 FPM 208V 3PH 60HZ 6 0 2 3 2 6 28 3600 900 0 33 32 8 FPM 230V 3PH 60HZ 5 2 2 0 2 3 28 3600 900 0 33 32 8 FPM 460V 3PH 60HZ 2 6 1 0 1 15 11...

Page 56: ...e of straight hook Figure 21 Measuring Hook Deformation Due to the many types and sizes of hooks that can be furnished and or specified by the user owner it is recommended that the user owner measure the actual throat opening of hook as originally furnished See Figure 21 Record the throat dimension on or above sketch Retain as a permanent record This record can then be used for determining when ho...

Page 57: ...inely Measure the throat opening dimension a2 If throat opening exceeds maximum opening allowed replace hook Damaged safety latches SHALL be replaced immediately Maximum throat opening allowed Hook Class 012P load hook top hook Maximum opening allowed 0 906 23 mm 0 906 23 mm 6 11 3 Hook Dimensions and Specifications Figure 22 Hook Dimensions Table 23 Hook Specifications SPECIFICATIONS CAP tons CAP...

Page 58: ...NSI Z244 1 and make certain that any load is removed from the load hook assembly Also support the total weight of the hoist including chain prior to removing the body hook Removing Body Hook 1 Remove locking plate and pin 2 Pull pin out and remove hook mCAUTION Proper installation of body hook is critical for hoist balance Installing Body Hook 1 Determine number of chain falls 1 fall or 2 fall 2 S...

Page 59: ... MONTHLY OPERATOR UPPER LOWER LIMIT SWITCHES MONTHLY OPERATOR CHECK LOAD CHAIN FOR WEAR MEASURE AND RECORD QUARTERLY INSPECTOR CHECK HOOKS FOR WEAR MEASURE AND RECORD QUARTERLY INSPECTOR CHECK CHAIN HOOK BLOCK HARDWARE TO VERIFY TIGHTNESS QUARTERLY OPERATOR CHECK BODY HOOK COUPLING HARDWARE FOR TIGHTNESS QUARTERLY OPERATOR CHECK SLIP CLUTCH HOIST BRAKE ADJUSTMENT QUARTERLY MAINTENANCE CHECK LUBRIC...

Page 60: ...GREASE without MoS2 KP 2 DIN 51 502 Soap based lithium Temperature 4 F to 266 F BP Energrease LS EP 2 ESSO Unirex N2 Mobil grease HP Shell Alvanio EP Grease 2 0 05 LITER KP 0 K grease DIN 51502 Soap based lithium MoS2 Temperature 30 C to 130 C Mobil grease special BP Multi purpose grease L 21 M Shell Retimax AM Texaco Molytex grease EP 2 7 2 1 Load Chain Cleaning and Lubrication The frequency of c...

Page 61: ...ied electrician Gear shaft nuts Qualified mechanic Motor end cap Qualified mechanic Gearing 1st 2nd stage Qualified electrician mechanic Brake end cap sealing Qualified mechanic Other seals and O rings Qualified mechanic Brake limiter Qualified electrician Brake end cap Qualified mechanic Lower chain guide Qualified mechanic Rubber buffer Qualified mechanic Electric box Qualified electrician PC bo...

Page 62: ...n screws Mainline switch shut off Turn switch on Hoist does not lift load Overload condition Reduce load Slip clutch worn or incorrectly adjusted Replace wear items or re adjust slip clutch torque Brake not releasing Check brake coil resistance Check air gap setting Adjust if necessary Check rectifier output voltage Load drifts more than 4 inches 100 mm Brake lining worn Air gap on brake is too wi...

Page 63: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 64: ...trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 8 PARTS ILLUSTRATION 8 1 Hoist Body NORMAL position shown Figure 25 Hoist Body Normal Position NOTE Flexible handles not shown see following parts lis...

Page 65: ...EED BODY ASSY CONF C 208 230V 3 PHASE 1 52315417 SINGLE SPEED BODY CONF S 115V 1 PHASE 1 1 N A MACHINED HOIST BODY WITH STATOR 1 2 2218055 MOTOR END CAP ASSEMBLY 1 3 2218057 GEAR COVER SET 1 4 2218058 GASKET SET 1 5 2218056 BRAKE COVER SET 1 6 52319644 SM1 BRANDING STICKER SET 3 PCS 1 7 2213547001 CLAMP NOT SHOWN 1 8 2213309005 BODY CAPACITY STICKER 1 8 TON 1 8 2213309001 BODY CAPACITY STICKER 1 4...

Page 66: ...LS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 8 2 Helical Gear Mechanism Brake Figure 26 Helical Gear Mechanism and Brake Table 31 Helical Gear Mechanism and Brake Parts List ITEM PART NUMBER DESCRIPTION QTY PER 1a 2218040 ROTOR ASSEMBLY 3 PHASE POWER SUPPLY 1 1b 52315094 ROTOR ASSEMBLY 1 PHASE POWER SUPPLY 1 2 2218041 CHAIN SPROCKET ASSEMBLY 1 3 2218042 FRICTION DI...

Page 67: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 68: ...ential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 8 3 Lifting Assembly Figure 27 Lifting Assembly 1a 1b 1 FALL 2 FALL 2 2a 1b 3 4 7 8 8 6 10 9 1 5 11 12 8 ...

Page 69: ...HOOK 1 1c 2213454001 1 FALL LOAD HOOK CAPACITY STICKER 1 8 TON 2 1c 2213454002 1 FALL LOAD HOOK CAPACITY STICKER 125 kg 2 2 2218048 2 FALL LOAD HOOK ASSEMBLY 1 2a 2212016 2 FALL SAFETY LATCH STEEL PLATE 1 2b 2218046 2 FALL LOAD HOOK 1 2c 2213308016 2 FALL CAPACITY STICKER 125 kg 1 2c 2213308007 2 FALL CAPACITY STICKER 250 kg 1 2c 2213308006 2 FALL CAPACITY STICKER 1 8 TON 1 2c 2213308001 2 FALL CA...

Page 70: ...manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 8 4 Control Panel Assembly Configuration A Figure 28 Control Panel Assembly Configuration A Table 33 Control Panel Assembly Configuration A Parts List ITEM PART NUMBER DESCRIPTION QTY PER 1 2249947 CABLE GLAND SET 2 2 834176 AFC BRAKE CONTROL CARD 208V 2...

Page 71: ...s reserved 8 5 Control Panel Assembly Configuration B C Figure 29 Control Panel Assembly Configuration B C Table 34 Control Panel Assembly Configuration B C Parts List ITEM PART NUMBER DESCRIPTION QTY PER 1 2249947 CABLE GLAND SET 2 2a 52283267 PC BOARD 208 or 230VAC TWO SPEED 115V CONTROL VOLTAGE 1 2b PC BOARD 208 or 230VAC TWO SPEED 48V CONTROL VOLTAGE NOTE CONTROL VOLTAGE FOR CONFIGURATION C IS...

Page 72: ...ING INC All rights reserved 8 6 Control Panel Assembly Configuration S Figure 30 Control Panel Assembly Configuration S Table 35 Control Panel Assembly Configuration S Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2218078 ELECTRICAL ENCLOSURE SET BASE AND COVER 1 52314680 CONTROLS ENCLOSURE ASSEMBLY 1 2 3 4 1 2 52315603 CONTACTOR ASSY K21 K22 115 VAC 1 PHASE 1 3 52315864 MOTOR CAPACITOR 115VAC 60H...

Page 73: ...TYPE CONNECTOR POWER ONLY CONNECTOR CONTROL ONLY CONNECTOR POWER CONTROL CONNECTOR A CE STYLE 3P G 2213428001 A NEMA L16 20P 3P G 2213428017 B NEMA L16 20P 3P G 2213428017 B NEMA L14 20R 3P G 2213428014 B SOCAPEX 7 PIN MALE PLUG 2213428015 B P14 2309888001 C NEMA L14 20R 3P G 2213428014 C WEILAND 16 PIN MALE PLUG 2309818003 C 19 PIN SOCAPEX 2309868001 S NEMA 5L 20 2P G 2213428027 S NEMA L14 20R 3P...

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