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. . . . 

. . 

NOTE 

the brake shoes for wear, and replace with new one if it is worn 

battery gives off explosive gases;  keep sparks, flames and ciga- 

to its wear limit. 

rettes away. Provide adequate ventilation  when charging o r  using the 

such adjustment is still unsatisfactory, see your dealer for help. 

battery in a n  enclosed space. 

EXHAUST MUFFLER 

battery contains sulfuric acid (electrolyte). Contacting with skin 

Clear away regularly deposit carbon in the exhaust pipe; check the exhaust 

p

rotective 

pipe inside for crack and washer damage, and repair or replace if necessary. 

If electrolyte gets in your skin, flush with water. 

If electrolyte gets in your eyes, flush with water for at least 

15 minutes 

(Fig. 26) 

Fig. 

26 

and call a physician immediately. 

The rear brake light switch is situated on the right 

is poisonous. 

side of the vehicle frame. It should switch on the 

If swallowed, drink large quantities of water or 

and follow with 

circuit of the brake light as soon as the rear brake 

milk of magnesia o r  vegetable oil and call a physician. 

is applied, or make adjustment. If the switch oper- 

out of reach of children. 

ates too late, 

the nut  in the direction of the 

arrowhead A; if the switch operates to soon, turn 

FUSE (Fig. 28) 

the nut in the direction of the arrowhead B. 

The vehicle is equipped with a 

rated 

It will 

Adjusting nut 

BATTERY (Fig. 27) 

blow to protect the circuit in the case of troubles such 
as a  short circuit or an  overload trouble.  After the 

Battery electrolyte  is poisonous, so be sure not to 

trouble is remedied, replace the fuse with a new 

discard  it at will. Handle in accordance with  na- 
tional or local environmental  protection rules. 

TROUBLESHOOTING 

Fig. 28  Fuse 

Maintain the battery in accordance with the Main- 

If the vehicle has some troubles. see your dealer for help. 

tenance Schedule in the manual. The battery elec- 

CAUTION 

Do not dismantle o r  maintain the vehicle without  the professional 

and LOWER level mark, add proper distilled 

level mark 

water to the UPPER level mark. 

level mark 

CAUTION 

Clean your motorcycle regularly to protect the surface finishes and inspect 

When the motorcycle is to he stored for a n  extended period of  time, 

remove the battery from the motorcycle and charge it fully,  and then 

CAUTION 

store it in a cool, dry place. If the battery is to be left in the motorcycle, 

High-pressure water (or air) can damage certain parts of the motorcycle. 

disconnect the negative lead from the battery terminal first and then 
come to the positive lead. 

Hubs, Ignition Switch, Carburetor. 

Handlebar Switches, 

.. ... 

Summary of Contents for 125GY-3A

Page 1: ......

Page 2: ......

Page 3: ...code in the motorcycle which you have bought and they are helpful for you to get thc motorcycle a registration plate and for future inquiry POR FANT NOTICE Operator and passenger This motorcycle 1s de...

Page 4: ...8 Brealung n 8 Riding 8 Parking 9 MAINTENANCE 9 Maintenance Schedule 9 Tool Kit 10 Check and Change of Lubricating Oil 10 Spark Plug 11 Clear away Deposit Carbon 11 Air Cleaner 11 Check Leaks along A...

Page 5: ...Obey the speed hmits and NFVER travel faster than cond t ons warrant Signal before you make a turn or lane change to draw other motorists attention 5 Don1tlet other motorists surprise you Use extra c...

Page 6: ...ping bag or tent to the handlebars fork or fender Unstable handling or slow steering response may produce Accessories Genurne accessories of the company have been specifically designed and testedon th...

Page 7: ...Fuel tank Ornament cover of fuel tank Seat S d e cover LH Rear carrier 60Ta lhght Rear wlnker Battery Rear wheel Chaincase feS d e stand Gearshift pedal Carburetor Exhaust muffler 69Front shock absorb...

Page 8: ...side of the instruments It is of a 2 position key operated type and functions as follows Fig 7 j OFF Engine and lights cannot be operated and the key can be removed ON Engine and lights can be operat...

Page 9: ...kin or breathing of vapor KEEP OUT OF REACH O F CHILDREN FUEL COCK Fig 11 The fuel cock has three positions O F F With the fuel cock in OFF position fuel cannot flow from the tank to the carburetor Tu...

Page 10: ...r change of damaged tyres or punctured inner tubes AWARNING Do not attempt to patch a damaged tyre or inner tube Wheel balance and tyre reliability may be impaired Improper tyre inflation will cause a...

Page 11: ...ebound Never operate the BREAKING IN Help assure your motorcycle s future reliability and perfolmance by paying extra attention to how you ride during the first 1000km During this period avoid full th...

Page 12: ...ectiveness PARKING i 1 Close the throttle and pull in the clutch lever to disengage the clutch while 2 After stopping the motorcycle shift the transmission into neutral turn the ignition switch OFF to...

Page 13: ...and lower level marks on the dipstick 1 Startthe engine and let it idle for a few minutes aUpper level mark 2 Stop the engine and put the motorcycle on a level Lower level mark ground TOOL KIT Fig 14...

Page 14: ...ug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The spark plug gap should be 0 6 0 8mm Make sure the plug washer IS In good condition 5 With the plug...

Page 15: ...dependent upon i To adjust the free play loosen the lock nut and h r n the adjuster proper lubrication and adjustment Poor maintenance l b SPEED Fig 19 can cause premature wearor damage to thedrive c...

Page 16: ...hain clip 2 Clean the drive chain in high flash point solvent and allow it to dry In spect the drive chain for possible wear or damage Replace any chain that 3 Inspectthesprocket teeth for possiblewea...

Page 17: ...e brake fluid tank is horizontal before the cap is removed or brake fluid may spill out Use only specified brake fluid from a sealed container Never allow contaminants such as dirt or water to enter t...

Page 18: ...28 the nut in the direction of the arrowhead B The vehicle is equipped with a fuse rated 15A It will Adjusting nut BATTERY Fig 27 blow to protect the circuit in the case of troubles such as a short ci...

Page 19: ...ick pedal several times to scatter evenly the oil inside the cylinder and then rein stall the spark plug W R N I N G Gasoline is extremely flammable and is explosive under certain conditions Perform t...

Page 20: ...bility Dry weight kg CAPACITIES Engine oil box L Fuel tank L Passenger capacity Maximum weight capacity kg ENGINE Model Type Cornpression ratio Displacement ml Max power output kwlrlmin Max torque N d...

Page 21: ...SMISSION Clutch type Primary reduction Gear ratio 1st 2nd 3rd 4th 5th 6th Final reduction ELECTRlCAL EQUIPMENT Battery Magneto Fuse Horn Headlight Turn signal light Taillbrake light Instrument light 2...

Page 22: ...ELECTRIC DIAGRAM...

Page 23: ...200GY 2 Engine Model 162FMJ 163FML 2F5 Bore X Stroke 62 X 49 5mm 63 5 X 62 2mm Displacement 149 4ml 197ml Max Power 10Kwl9500rlmin 12Kwl8000rlmin Max Torque 11N ml7500rlmin 14 5N ml6500rlmin Top Spee...

Page 24: ...MOTOR LE 5GY 3A I NER S NUAL April 2003...

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