Ramsey Winch Sierra H8, Operation, Service And Maintenance Manual

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Overhaul Section - Assembly
Pre-assembly Preparation
1. Spray the inside of the gear housing, outside of the output ring gear, ring gear pilot in the end bearing, shifter shaft
and plunger with water resistant WD40. Let dry completely before assembling the winch.
Air Shift
1. Place the shifter shaft (#223) on the air cylinder (#211) using the roll pin (#220) to secure the shifter shaft on the
air cylinder. Lightly coat the shifter shaft assembly with 75w90 synthetic gear oil. Insert the assembly into the
gear housing. Use the shims (#222) to properly locate the port.
2. Place the clutch springs (#224) into the gear housing (#205). Press the roll pins (#219) into the plunger (#210) and
place over the shift shaft in the gear housing. Secure the plunger onto the shifter shaft with the shoulder bolt
(#209), use Red 263 Loctite on the threads. Install the plug (#221) in the gear housing.
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