RAMSET RAM-1000 UL Instruction Manual Download Page 2

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TABLE OF CONTENTS

Important Safety Requirements & Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2
Mechanical Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pad Construction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Recommended Wire Gauge / Voltage Drop Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Gate Travel Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Pushbutton Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INTELLIGATE PCB MOTOR CONTROLLER SPECIFICATION

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DIP Switch Configurations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8,9
TERMINAL STRIP CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Wiring Diagram  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Sensor Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Master - Slave Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
RAM-1000 UL Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
RAM-5500 UL Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Glossary  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

IMPORTANT SAFETY REQUIREMENTS &  INSTRUCTIONS

WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2.

Never let children operate or play with gate
controls.  Keep the remote control away from
children.

3.

Always keep people and objects away from
the gate. NO ONE SHOULD CROSS THE
PATH OF THE MOVING GATE.

4.

Test the Vehicular Gate Operator monthly. The
gate MUST reverse on contact with a rigid
object or  stop when an object activates the
non-contact sensors. After adjusting the limit
of travel, retest the Vehicular Gate Operator.
Failure to adjust and retest the Vehicular Gate

Operator properly can increase the risk of
injury or death.

5.

Use the Emergency Release only when power
switch or circuit breaker has been turned off.
Using the Emergency Release during a power
failure can be a hazard if power is abruptly
restored.

6.

KEEP GATES PROPERLY MAINTAINED.
Read the Owner's Manual. Have a qualified
service person make repairs to gate hardware.

7.

The entrance is for vehicles only.  Pedestrians
must use separate entrance.

8.

SAVE THESE INSTRUCTIONS.

NOTE:  Always consult and follow all local building and electrical codes prior to installation.

Ramset Gate Operators should not be installed without non-contact sensing devices such as non-con-
tact sensors, photo electric sensors or the equivalent.

n

WARNING

A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge

device or equivalent) is required on each individual installation to comply with UL325.

Reversing Sensors (Loop Detectors)

Reversing Sensors should be used to prevent gate from closing when a vehicle is in the gate area.

Summary of Contents for RAM-1000 UL

Page 1: ...No 545327 US C Instruction Manual Model RAM 1000 UL RAM 5500 UL For Class I II III IV Vehicular Gate Operators Rev 060202...

Page 2: ...a rigid object or stop when an object activates the non contact sensors After adjusting the limit of travel retest the Vehicular Gate Operator Failure to adjust and retest the Vehicular Gate Operator...

Page 3: ...nt protection device or devices must be located in the line of sight of the gate Outdoor or easily acces sible controls shall have a security feature to prevent unauthorized use f All warning signs an...

Page 4: ...2 inches per second Reduction By worm gearbox continually lubricated in an oil bath By worm gearbox continually lubricated in an oil bath Finish Chassis Rust preventing Gold Zinc coated 3 16 sheet met...

Page 5: ...rs and wire mesh 5 Mix concrete pour mixture into form Tamp mixture Level and finish surface after pouring is complete 6 Allow pad to cure 48 hours and remove forms Figure 1 6 1 2 6 MIN 4 MIN WALL 4 6...

Page 6: ...IN FEET USING COPPER WIRE BY WIRE SIZE INPUT POWER MOTOR HP RECOMMENDED WIRE GAUGE VOLTAGE DROP CHART Low voltage control wires must be run in a separate conduit to the operator E D Rear Installation...

Page 7: ...switches for manual operation of the gate see Figure 7 The open stop and close buttons can be utilized to set limit switches and verify proper system opera tion when installing or servicing an operat...

Page 8: ...te is clear of people or obstructions BEFORE turning power ON to avoid injury nWARNING ALWAYS TURN OFF POWER WHEN SERVICING OPERATOR MAIN CPU CHIP OPEN FULLY OPEN FULLY CLOSED ALARM JP6 1 2 A 10 A JP5...

Page 9: ...moving until a close contact is reached DIP SWITCH A8 LOW ERD HIGH ERD Sensitivity DIP FUNCTION off Normal ERD sensitivity Adjusts the ERD for standard sensitivity on Adjusts the ERD sensitivity so t...

Page 10: ...UT DESCRIPTION Limit 1 Limit 2 Depending on dip switch B7 see dip switch features stops the motor from moving in one direc tion These wires are preset in factory and should not be moved Becomes active...

Page 11: ...MOTOR 1 AC HOT NEUTRAL MAG SOLENOID CLOSE Figure 10 3 Wire Radio Receiver Capacitor Radio Terminal Strip Mag Lock Solenoid BL BK BK RD WH Legend RD Red WH White BL Blue GR Green Ground BK Black YL Ye...

Page 12: ...INSTALLATION 6 feet min typical Inside Property Outside Property Twist wires outside of loop 3 feet min Reversing Loop Reversing Loop Exit Loop 3 feet min 3 feet min Figure 11 4 feet min 4 feet min 4...

Page 13: ...7 limit switch shaft 1 32 50 247 3 4 ball bearrings 2 2 33 50 248 4 pin disc release 1 1 34 50 249 1 arbor release 1 1 35 50 250 41 b 27 clutch release sprocket 1 1 36 50 251 41 b 12 x 3 4 sprocket 1...

Page 14: ...8 45 62 26 52 51 21 61 20 11 8 47 22 6 7 19 43 44 16 5 58 36 42 13 48 1 33 34 41 3 12 14 57 17 56 59 35 15 23 53 54 55 38 24 63 RAM 1000 UL PARTS DIAGRAM RAMSETz RAMSETz RAMSET R A M S E T z R A M S E...

Page 15: ...re 14 4 20 32 31 39 25 37 18 60 2 58 27 62 26 52 51 21 61 20 11 8 29 22 6 7 19 43 44 16 5 58 36 42 13 28 40 33 34 41 3 12 14 57 17 56 59 35 15 23 53 54 55 38 24 63 RAMSETz RAMSETz RAMSET R A M S E T z...

Page 16: ...system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate o...

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