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Section 1: General Information 

You have purchased a quality machine tool, and you will want to give 
it good care. 

To derive maximum satisfaction from the use of your bandsaw, 
become familiar with the contents of this manual. 

Section 2: Inspection 

When you receive your machine, look it over carefully. 

Should any shipping damage be noticed, report it promptly to the 
shipping carrier or directly to the factory, for fast claim service. 

Section 3: Location of Installation 

Select a convenient well lighted work area having sufficient room to 
allow long stock to be easily positioned in the saw. 

Place the saw on a firm level surface. Be sure that there is sufficient 
clearance for raising the saw head to its vertical position. 

Section 4: Cleanliness 

As with all machinery, cleanliness is of utmost importance. 

This machine and the general work area should be kept clean at all 
times. 

Section 5: Installation 

5.1 Remove the slipping bolts from the saw and saw legs. 

5.2 Slide the saw out of the shipping crate and place it on some type 
of temporary support. 

5.3 Bolt the saw legs to the saw using the bolts provided for this 
purpose located in the bolt kit at tached to the saw blade. 

5.4 Remove the shipping bolt that locks the saw head to the base of 
the saw. 

Section 6: Safety Precautions 

6.1 Before cleaning this machine, or before doing any machine 
maintenance, disconnect the power supply. 

6.2 Never use an air hose for cleaning purposes, 

—instead, use a hand brush. 

6.3 Never place your hands in the direct line of the saw blade, — use 
a “stock pusher to push against the stock. 

6.4 Do not force the material into the saw blade. 

6.5 Do not twist the material in the saw blade, — make curved cuts 
graduallywithout binding the blade. 

6.6 Do not use a saw blade that has teeth missing from it. 

6.7. Never operate this saw without the blade guides in place. 

 

 

6.8 This tool should be grounded while in use to protect the operator 
from electric shock. Replace or repair damaged or worn cord 
immediately. 

6.9 Wear proper apparel. 

6.10 Use safety glasses. 

Section 7: Lubrication 

Lubricate the following parts using SAE-30 weight MOTOR oil. 

7.1 THRUST BEARINGS (ltems29)from 6-8 drops each week. 

7.2 BLADE-GUIDE BEARINGS (Items 20) none required. 

7.3 VISE ADJUSTING-ROD as needed. 

7.4 All other pivot points, shafts and bearing areas, 

6-8 drops each week. 

The heavy duty GEAR REDUCER requires a medium weight GEAR 
oil (Item 63) available from the factory. 

Section 8: Blade Selection 

Your bandsaw comes to you fully equipped with a good general 
purpose saw blade of moderate coarseness (Item 33.3). 

The type of material that you wish to cut will determine the tye of saw 
blade to be used. 

Solid material requires a COARSE blade (fewer number of teeth per 
inch) and lighter guage material requires a FINE blade (greater 
number of teeth per inch.) 

The blade size required for this bandsaw is 3/4” wide x 115-1/2” long. 
This length is equal to 9-7- 1/2’. 

The saw blade grips on this bandsaw can accom modate various blade 
thicknesses. 

Section 9: Cutting Speed Selection 

This bandsaw is provided with a step pulley drive arrangement that 
provides the ability to select any one of three cutting speeds. 

9.1 FAST, — 153 Feet Per Minute 

9.2 MEDIUM, — 108 Feet Per Minute. 

9.3 SLOW, — 55 Feet Per Minute. 

For SOFTER materials, use a FASTER cutting speed, — for 
HARDER materials, us a SLOWER cutting speed. 

Section 10: Cutting Speed Adjustment 

10.1 FOR FAST CUTTING SPEED, — set the V BELT (Item 6) in 
the LARGEST pulley groove of the MOTOR PULLEY (Item 7) and 
in the SMALLEST pulley groove of the REDUCER PULLEY (Item 
5). 

10.2 FOR MEDIUM CUTTING SPEED,— set the V-BELT in the 
MIDDLE pulley groove of BOTH pulleys. 

10.3 FOR SLOW CUTTING SPEED, — set the 

 

 

 

Summary of Contents for RS90 Series

Page 1: ......

Page 2: ... Saw Blade Tracking Adjustment Page 3 Section 15 Saw Blade Grip Adjustment Page 3 Section 16 Saw Blade Pitch Adjustment Page 3 Section 17 Adjusting the Clamp Vise Page 4 Section 18 Work Setup Page 4 Section 19 Positioning the Left Hand Blade Guide Assembly Page 4 Section 20 Horizontal Operation Page 4 Section 21 Re Adjusting the Counterbalance Spring Page 4 Section 22 Raising the Saw Head to Verti...

Page 3: ... saw blade that has teeth missing from it 6 7 Never operate this saw without the blade guides in place 6 8 This tool should be grounded while in use to protect the operator from electric shock Replace or repair damaged or worn cord immediately 6 9 Wear proper apparel 6 10 Use safety glasses Section 7 Lubrication Lubricate the following parts using SAE 30 weight MOTOR oil 7 1 THRUST BEARINGS ltems2...

Page 4: ... blade just enough to track align itself 13 3 Check to be sure that the blade is properly installed and freely fitting in the BLADE GUIDES 13 4 Inch the saw to make a complete revolution of the saw blade to check for proper tracking 13 5 Apply the correct tension to the saw blade that tension which will allow the blade to be deflected 1 8 sideways from its true position 13 6 Run the saw again to c...

Page 5: ...GUIDE LOCK Item 25 and slide the left hand BLADE GUIDE CARRIAGE Item 22 to the recommended position 19 2 Re tighten the BLADE GUIDE LOCK before cutting Section 20 Horizontal Operation 20 1 Raise the saw head so that the saw blade clears the stock material 20 2 Position the stock material in the vise and close the vise jaw tight enough to hold the workpiece DO NOT REST THE BLADE ON THE WORKPIECEl 2...

Page 6: ...ng To avoid costly time consuming changeovers and re adjustments it is wise to plan in advance the cuts to be made and do them all in the same set up Section 26 Important Notes The BLADE GUIDE BEARING adjustments outlined in Sections 12 and 13 are the most impor tant adjustments on your saw It is impossible to get satisfactory work from your saw if the BLADE GUIDES are not properly adjusted The BL...

Page 7: ...slower speed Adjust saw head descent Reduce speed increase feed pressure Increase feed pressure Remove blade twist inside out and re install Increase to proper level Crooked Cuts Work not square Feed pressure too great Blade guide bearings out of adjustment Inadequate blade tension Blade guides too far apart Dull blade Incorrect speed Blade guide assembly loose Blade guide bearing assembly loose B...

Page 8: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 30 2 30 3 31 32 P 7501 B 2146 P i 701 P i 501 P 0601 P 0501 P 0602 0 2148 B 21i4 P i 001 B 2158 0 2179 B 2180 A 2i81 P 0130 05 A 2174 B 2118 B 2121 P Oi13 07 P 1305 A 2182 A 2175 B 2110 B 2i55 B 2i83 0 2161 C 2i06 B 2i85 P i 306 0 2186 01 C 2i86 02 A 2192 P 1211 P 0008 09 Drive Motor Motor Mount Compression Spring Gear Reducer Reducer Pulley V Belt Mo...

Page 9: ...B 2184 P 0140 70 B 2150 Saw Blade 8 T P l Saw Blade 10 T P l Saw Blade 14 T P l Saw Blade 18 T P l Back Panel Hex Head Cap Screw 3 8 16 thread x 3 4 long Vertical Support Leg Cover R H Clevis Pin Cotter Pin Clevis Block Stud Bolt Descent Cylinder Automatic Stop Support Switch Actuator On Off Switch Clamp Rack Clamp Bar Clamp Clevis Moveable Vise Jaw Stationary Vise Jaw Vise Adjustment Nut Vise Sli...

Page 10: ......

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