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Original User Manual | Xion Pedelec

12 Technical data

MOTOR

Brushless electric motor
Output

250 W rated output/
650 W maximum output

Torque

12 Nm rated torque
41 Nm maximum torque

Gross weight

of electric drive,
battery, control unit

11 Ah

15.5 Ah

7.8 kg

Control

Via torque sensor and speed
sensor in the motor

XION LI-ION BATTERY

Capacities

11 Ah

15.5 Ah

Voltage

36 V

Gross weight

2.85 kg

Summary of Contents for Pedelec Impulse

Page 1: ...ith centre motor Original User Manual Pedelec Impulse Original User Manual Pedelec Impulse Ergo Original User Manual Pedelec Impulse Speed Original User Manual Pedelec Groove Original User Manual Pede...

Page 2: ...I General User Manual English Raleigh Univega GmbH 2013...

Page 3: ...adset 5 Front light 6 Mudguard 7 Fork 8 Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14a Front derailleur 14b Rear derailleur 15 Rear light 16 Reflector...

Page 4: ...ume that you have general knowledge on the handling of bikes Every person who uses cleans maintains or disposes of this bike must have read and understood the entire con tent of this User Manual In ad...

Page 5: ...ing the bike saddle 13 9 2 2 Operating the quick release device 13 9 2 3 Determining the correct saddle height 14 9 2 4 Adjusting the saddle angle 15 9 2 4 1 With a two bolt seatpost 15 9 2 4 2 With a...

Page 6: ...d touring bike 35 19 2 Hub gears 38 19 2 1 Operating the hub gears 38 19 2 1 1 Shimano 7 8 speed shift lever 38 19 2 2 Adjusting gears with Shimano hub gears 39 20 Bike chain 40 20 1 Maintenance of bi...

Page 7: ...27 3 Tyres 58 27 4 Rims in conjunction with rim brakes 58 27 5 Brake pads 58 27 6 Brake discs 58 27 7 Bike chains or toothed belts 58 27 8 Chainrings sprocket wheels and jockey wheels 58 27 9 Lamps of...

Page 8: ...your child how to operate all the brakes and also how they work and any special features For further important information on this matter refer to Chapter 21 Brake brake levers and brake systems As th...

Page 9: ...are only designed for a specific period of use If this is exceeded there is a consider able risk that components could fail Perform care and maintenance on your bike regularly In doing so check impor...

Page 10: ...questions once you have read the documentation your specialist cycle shop will be pleased to provide assistance Intended use also includes compliance with the operating maintenance and repair instruc...

Page 11: ...lf with the applicable regula tions The bike is exempt from these requirements for the dura tion of officially approved cycling events The manufacturer and cycle shop will not accept liability claims...

Page 12: ...e yourself with the effects of the brakes on a safe traffic free area If you are using a bike with carbon fibre rims bear in mind that the braking behaviour of this material is much poorer than alumin...

Page 13: ...saddle in the correct position and safely and properly secured If you are not sure whether your bike is in a technical ly sound condition do not ride it and have it checked by a professional bike wor...

Page 14: ...apter 29 Link list 9 2 Adjusting the seat position 9 2 1 Adjusting the bike saddle The seat position is decisive for your well being and cy cling performance Do not remove or change the seatpost or sa...

Page 15: ...g CLOSE When closed quick release levers must lie flat against the frame fork and saddle clamp Make sure that quick release devices for the hubs point backwards when closed as otherwise they could sna...

Page 16: ...ng the saddle angle 9 2 4 1 With a two bolt seatpost Some seatposts have two screws for adjusting the sad dle angle one in front of and one behind the seat tube If you want to tilt the saddle forwards...

Page 17: ...t on the bike saddle Ask another person to hold the bike steady if required Bend your upper body towards the handlebar until you have found a position that is comfortable for your back Stretch out you...

Page 18: ...heel Tighten the hexagon socket screw by turning it clockwise with an Allen key see Chapter 30 Technical data 9 3 4 Adjusting the handlebar position by turning the handlebar Loosen the hexagon socket...

Page 19: ...the table of tightening torques in Chapter 30 Technical data In models with an integrated stop notch tighten the screw of the stop notch carefully clockwise In doing so the stop notch must engage wit...

Page 20: ...k consists of two fork blades the fork crown and steer ing tube Carbon fork Suspension fork The suspension fork is a feature of most mountain bikes trekking bikes and city bikes They can be adjusted i...

Page 21: ...what you are used to and may also feel different when you are rid ing The spring strut must be tuned so that it has a soft response but does not strike through if you ride over an obstruction It must...

Page 22: ...f stress due to unevenness of the riding surface and the weight of the rider The wheels are carefully checked and trued prior to de livery However the spokes may settle when you ride the first kilomet...

Page 23: ...g consists of a groove or several points on the rim side wall have the rim replaced as soon as it wears off 17 Tyres and inner tubes 17 1 Tyres A large number of different tyre types exist The bike s...

Page 24: ...yres are also used particularly on bikes used in sports competitions With this tyre type the inner tube is sewn into the casing and this unit is glued firmly to the designated rim using special adhesi...

Page 25: ...h the brake cable at one of the brake arms 18 1 2 Removing the hydraulic rim brake If quick release brake mechanisms are fitted re move a brake unit see Chapter 9 2 2 Operating the quick release devic...

Page 26: ...ase lever on the brake arm or brake lever If no quick release brake mechanisms are fitted deflate the tyre The wheel can now be pulled out between the brake pads 18 1 4 Releasing the hub gears roller...

Page 27: ...ter force and you will be able to hear more easily where it is coming from Allow the inner tube to dry Carefully roughen the inner tube in the area around the puncture using the sandpaper Coat this ar...

Page 28: ...tting the tyre and inner tube Make sure that foreign bodies do not enter the inside of the tyre Make sure that the inner tube is crease free and not pinched at all times When fitting the tyre bear in...

Page 29: ...e arm with brake arm clamp correctly onto the frame fork Brake arm Clamp nut Clamp screw Brake arm clamp Frame fork Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assem...

Page 30: ...cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder CJ 8S20 JAPAN LOCK CJ 8S20 JA PAN Inner cable Bracket Outer casin...

Page 31: ...nufacturer in the Internet If you have ques tions on installation adjustment maintenance and opera tion please consult a specialist cycle shop If gear shift components are loose worn damaged or adjust...

Page 32: ...extremely sharp angle This does not mean it is defective and does not damage the drive As soon as the chain is at a more shallow angle the noise will disappear Never ride without a spoke protector If...

Page 33: ...ver b moves with it How ever you should avoid putting any pressure on lever b in doing so The same applies for lever a when press ing lever b The gear will not change if both levers are operated at th...

Page 34: ...en lever b is operated there is one click where trimming the noise prevention mechanism enagages and a second stronger click when the gear shift stroke is completed After trimming the next push will c...

Page 35: ...re trimming after trimming Front derailleur movement Outer chain guide plate Chain Middle chainring Smaller sprockets Small chainring Smaller sprockets Large chainring Larger sprockets Chain in contac...

Page 36: ...ion press the small shifting lever gently inwards until you hear or feel a gentle click Setting the swivel range The range of the shifting and brake lever pivoting move ment can be adjusted individual...

Page 37: ...te The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click in positions will be heard when shifting between sprockets Chain position Fro...

Page 38: ...s against the third sprocket The adjustment screw may also be on the shifting lever or on the frame A B Adjustment screw Cable housing adjustment screw Optimum adjustment Once the slack in the shiftin...

Page 39: ...rs are used on one side only or the hub nuts are tightened incorrectly the hub may mal function It could rotate This could cause the shifting cable to pull the handlebar to one side and cause a seriou...

Page 40: ...appear at two points on the cassette joint Use the line which is most clearly visible CJ 8S20 JAPAN L O C K CJ 8S20 JAPAN L O C K Cassette joint pulley Cassette joint pulley Bike in normal position B...

Page 41: ...nt it is worn and must be replaced by a new one With hub gears the chain tension must be adjusted so that vertical play of one to two centimetres is present in the unsupported chain span between the c...

Page 42: ...it To obtain correct friction pairing only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased With carbon rims in particular only brak...

Page 43: ...If applied continuously for an extended period roller brakes or drum brakes become very hot This reduces the braking performance and can result in complete failure of the brake You should adapt your h...

Page 44: ...by pedalling back wards The force applied by the back pedal brake varies depending on the position of your feet pedals If the crank arms are vertical i e one of your feet is in the highest position an...

Page 45: ...wn the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect You should therefore inspect the brake at regular intervals and adjust it if the bra...

Page 46: ...brake If the brake is still not working properly or the brake pad is so worn that it is not possible to readjust it have your bike checked at a professional bike work shop and replace the brake block...

Page 47: ...e lever The heat in the brake disc could also reduce the clamping force of the quick release device If the brake disc is worn cracked or bent it must be re placed Have this work carried out by a profe...

Page 48: ...blocks come into contact with oil or grease they must be replaced If the brake disc comes into con tact with oil or grease it must be cleaned as otherwise its braking performance will be drastically...

Page 49: ...d Always carry these with you Dynamo operated lighting systems must be used with bikes that weight more than 11 kg The light ing system must come with an official test mark Please familiarise yourself...

Page 50: ...en you put the front wheel back on turn it so that the connecting terminal for the light cable is on the right hand side facing in the direction of travel If the connecting terminal is on the left the...

Page 51: ...urpose Overloading by a carrier can lead to component breakages and serious accidents If you carry luggage on your bike it is extremely impor tant that you do not exceed the maximum permissible loadin...

Page 52: ...This allows the mudguard to deflect and the wheel will not block If this happens the struts must be securely reat tached Have a specialist cycle shop check that the mudguard struts and plastic mounts...

Page 53: ...he child Never attach the child seat to the bike handle bars directly as it will not be possible to steer the bike safely Do not use a suspension saddle if you are car rying a child in a child seat be...

Page 54: ...ear in mind that the gross weight of the bike also includes the trailer A bike trailer may increase the braking distance considerably Failure to observe these points could result in an accident 24 4 B...

Page 55: ...hapter 29 contains a link list 26 Carbon components Carbon is a specific material that requires special han dling and care when setting up and carrying out mainte nance on the bike as well as when rid...

Page 56: ...as regularly at least every 100 km for cracks fractures or changes in surface appearance Furthermore if you come off the bike or if it falls over these components must always subse quently be inspecte...

Page 57: ...bottle cage it must not be fitted The attach ment of pannier racks trailers and other fixtures are not permitted due to the risk of breakage 26 10 Splinters Carbon fibres are extremely thin and hard Y...

Page 58: ...ck your bike for cracks dents or material deformation Have defective parts replaced before you ride the bike again Touch up damaged paintwork Treat all parts that are susceptible to corrosion more fre...

Page 59: ...ition of the pads regularly and if necessary have them replaced by a pro fessional bike workshop 27 6 Brake discs Brake discs also wear out as a result of intensive braking or during the course of tim...

Page 60: ...damage and touch up immediately if required Consult your specialist cycle shop for advice on how to care for your bike s surface finishes 27 14 Bearings All bearings on the bike such as the headset w...

Page 61: ...brake contact surfaces Have inoperative or damaged parts replaced 28 1 Inspection schedule 28 1 1 Maintenance checks After the first 200 kilometres following purchase and subsequently at least once a...

Page 62: ...use in each case If you use unsuitable lubricants and care products this can damage or im pair the performance of your bike 29 Link list You can obtain important information on your bike and its compo...

Page 63: ...g max 135 kg Urban bike XXL 170 kg max 155 kg E Bike 130 kg max 105 kg E Bike semi XXL 150 kg max 125 kg E Bike XXL 170 kg max 145 kg MTB hardtail 110 kg max 100 kg MTB hardtail semi XXL 140 kg max 12...

Page 64: ...break If you tighten screws too tightly this could damage the components You should therefore always observe the prescribed tightening torque Observe the minimum screw in depth For hard aluminium all...

Page 65: ...5 Brake pad M6 10 Brake cable clamp M6 10 Sidewall dynamo fixing M6 10 Derailleur hanger M10x1 16 Bottom bracket BSA according to manufacturer s instructions Disc brake calliper Shimano IS and PM M6...

Page 66: ...idths these pressures normally apply HD high pressure tyre TYRE WIDTH in mm PSI BAR 25 HD 80 110 5 5 7 6 28 HD 70 80 4 8 5 5 28 60 4 1 32 60 70 4 1 4 8 37 50 3 5 40 60 4 1 42 60 4 1 47 40 50 3 5 4 1 5...

Page 67: ...for the initial faultiness of the defective part The following are excluded from the warranty Damage caused by use in competitions improper use and force majeure see Chapter 6 Intended use All parts t...

Page 68: ...I General User Manual 67...

Page 69: ...ughly enjoy using your new bike Copyright 2013 Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Raleigh Univega GmbH Subject to misprints errors and techni...

Page 70: ...III User Manual Pedelec with centre motor English Raleigh Univega GmbH 2013...

Page 71: ...2 III User Manual Pedelec with centre motor 4b LCD control panel 4a LED control panel 5 Charger 1 Battery 2 Battery lock 3 Motor unit 4 Control panel 4a LED 4b LCD 5 Charger 2 3 1 4...

Page 72: ...ined in detail supplemented by illustrations and diagrams For more detailed information on your Pedelec refer to Chapter 11 Technical data The information in this User Manual specifically refers to yo...

Page 73: ...ded data 14 4 2 1 5 Switching the display on and off 14 4 2 1 6 Deleting all data 14 4 2 1 7 Reprogramming the language wheel circumference and LCD contrast 15 4 2 1 8 Automatic switch off 16 4 2 1 9...

Page 74: ...ec with LED control panel 24 8 1 2 Pedelec with LCD control panel 25 8 1 2 1 No display 25 8 1 2 2 Battery charge state indicator flashing or not visible 25 8 1 2 3 Display E1 25 8 1 2 4 Display E9 25...

Page 75: ...ove Model designation Groove F3 Groove F8 Product description Raleigh BionX Model designation Blackburn 7 Blackburn 5 Blackburn 3 Product description Raleigh Bosch Pedelec Model designation Stoker B Y...

Page 76: ...L Dover i Premium Dover i360 Dover i360 Harmony Product description Raleigh Groove Pedelec Model designation Groove F8 Product description Raleigh Xion Pedelec Model designation Blackburn 5 Blackburn...

Page 77: ...8 III User Manual Pedelec with centre motor...

Page 78: ...handlebar Wait for 2 seconds before turning the pedals The drive system requires this time when no force is applied to the pedals to adjust the power sensor correctly 9 The intermediate power assist m...

Page 79: ...increase more intensely The motor must switch off once the bike reaches a speed of 25 km h 2 1 Meaning for the rider You do not legally have to wear a helmet In the interest of your own safety howeve...

Page 80: ...a socket 230 V ob serve type plate on the charger Type plate on charger Front and back 2 Put the battery in the docking station of the charger 3 The charging operation starts The battery LEDs light up...

Page 81: ...a the Mode buttons The LEDs next to the top button show how much assistance the motor is currently providing All three LEDs light up for two seconds when the power is switched on Please do not put you...

Page 82: ...ance you will have to switch it back on via the control panel 4 2 LCD control panel Display switched off Display switched on 1 On Off 2 Light switch 3 Charge state indicator 4 Indicator for headlight...

Page 83: ...ce switch es off Reduce power assist If you press the button that reduces the assist level the assistance reduces each time the button is pressed and returns to the most powerful assist level when it...

Page 84: ...Set total mileage 1stdigit Selector button display Selector button display Selector button display Selector button display Selector button display button setting selection button setting selection bu...

Page 85: ...eans you can travel further The remaining battery charge is shown in 5 stages DISPLAY BATTERY CHARGE STATE 5 LEDs light up 80 100 4 LEDs light up 60 80 3 LEDs light up 40 60 2 LEDs light up 20 40 1 LE...

Page 86: ...s limited by the maximum motor output Variation in electric assistance Propulsive power Speed increasing pedal power and assistance reducing assistance assistance switched off Power assist mode 1 2 Pe...

Page 87: ...rge capacity at low temperatures Discharge capacity at normal temperatures Discharge capacity Ah or hours of use Difference between nor maland low temperature Rated voltage Minimum voltage for battery...

Page 88: ...ourneys with the Pedelec yourself You can reduce your consump tion and therefore costs by following the tips for increas ing the travel distance The operating costs for power assist with an 18 Ah batt...

Page 89: ...r bike for the first time or after you have not used it for a while You should run the battery all the way down to empty for the first three charging cycles This al lows the battery to reach its maxim...

Page 90: ...light up and the way in which they light up Charge state and battery capacity indicator 6 4 1 Checking the battery charge state Press the Push button briefly the LEDs light up and dis play the curren...

Page 91: ...ar parts Wear parts also come with a two year warranty If the battery develops a fault during this period your specialist cycle shop will of course replace it Normal age ing and battery wear do not co...

Page 92: ...ponents of your Pedelec replaced with genuine parts This makes it safer for you and avoids problems when processing warranty claims 7 Charger Read the two stickers on the charger before using it for t...

Page 93: ...assist The power sensor could not set itself correctly Perform restart The system performs the calibration again No force should be applied to the pedals during this procedure which takes roughly two...

Page 94: ...sons solutions may apply Is the battery sufficiently charged Charge the battery Is the battery capacity still sufficient Check the capacity If the remaining capacity is not enough the battery must be...

Page 95: ...f children are present keep a close eye on them especially if they could insert objects into the ap pliance through apertures in the housing as this poses the danger of fatal electric shock 8 1 2 5 As...

Page 96: ...batteries DCW ITEM NO ITEM NO CAPACITY AH WEIGHT KG POSSIBLE APPLICATION CENTRE FAST FRONT 17017002 NKY226B02 10 2 4 X 250W 17017012 NKY226B02 10 2 4 X 250W 17019018 NKY252B02 10 2 4 X 17019103 NKY252...

Page 97: ...hly enjoy using your new Pedelec Copyright 2013 Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Raleigh Univega GmbH Subject to misprints errors and techn...

Page 98: ...Original User Manual Version 2 28 11 2013 Pedelec Impulse 2 0 English Item no 1973K0014008...

Page 99: ...t 15 5 3 1 Sleep mode 15 5 4 Warranty and service life 15 5 5 Storage 16 5 6 Shipping 16 5 7 Disposal 16 6 Charger 16 7 Control panel and display 17 7 1 Control panel 17 7 1 1 Switching on off 17 7 1...

Page 100: ...the individual bike components You can run the CD using any commercially available PC or laptop To do so proceed as follows PROCEDURE A 1 Insert the CD 2 Double click on the file shelexec exe using th...

Page 101: ...Pedelec as this could otherwise lead to breakage or failure of safety relevant components Chapter 11 Technical data If you wish to make any adjustments to the ride characteristics of your Pedelec ple...

Page 102: ...the battery to explode In addition high temperatures shorten battery service life When charging always ensure there is adequate ventilation A battery must not be short circuited Batteries must not be...

Page 103: ...harging process immediately Such a battery may no longer be used and you must have it in spected by the dealer A battery that displays a fault may not be charged anymore The battery should not be left...

Page 104: ...us goods legislation Therefore they must not be carried on passenger planes neither in the cargo hold nor the cabin Please contact the relevant airline for detailed information 1 5 Motor If children a...

Page 105: ...e 2 0 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Seat tube 2 Down tube Fork Battery on down tube or seat tube Wheel Control panel...

Page 106: ...k release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the lett...

Page 107: ...wise Press the battery down into the holder until the locking mechanism engages b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the...

Page 108: ...itching on before turning the pedals If you do not wait you may not get full assistance 5 Battery Your battery is a lithium ion battery the ideal type of bat tery for this application One of the main...

Page 109: ...directions on the charger carefully 1 a Down tube battery Take the charger provided out of its packaging and plug the mains plug into a socket 230 240 V b Seat tube battery Take the charger provided...

Page 110: ...maxi mum temperature of 45 C may be reached If the battery becomes any warmer than this suspend the charging process immediately There is no memory effect You can therefore fully recharge your batter...

Page 111: ...EDs light up 50 34 1 LED lights up 33 17 1 LED flashes 16 0 5 LEDs flash quickly 0 or overloaded 1st LED flashes quickly Charging fault All 5 LEDs flash quickly The battery is a empty and is being swi...

Page 112: ...period your specialist cycle shop will replace the battery Normal ageing and battery wear do not constitute a fault The service life of the battery depends on different factors The most important wear...

Page 113: ...your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in compliance with dangerous goods legislation 5 7 Disposal Batteries are not to be disposed of wit...

Page 114: ...l to switch the Im pulse system on After a few seconds the welcome screen appears followed by the start menu From there you can carry out further settings Chapter 7 4 Programming and settings After sw...

Page 115: ...ndividual power assist modes 7 2 2 Battery charge state indicator The battery charge state indicator is located at the top on the right of the display Using a stylised battery divided into seven segme...

Page 116: ...select the menu sub items using the buttons on the control panel You can confirm your selection by 7 2 3 Units Press and hold the button for three seconds to switch between kmh speed km remaining rang...

Page 117: ...ding the button for three seconds 7 4 1 Drive data The following data are displayed in the menu sub item Drive data Trip in km Trip time in 00 00 00 Trip max in km h Trip in km h Trip cost in Tour in...

Page 118: ...fluence the response time of the power sensor with the Climb Assist The lower the value you set the less responsive the system becomes The higher the value you set the more dynamic the system becomes...

Page 119: ...ou wish to reset the system to its condition upon delivery Select No if you wish to retain all the settings you have made previously Confirm your selection by tapping the button Software You are taken...

Page 120: ...l panel to move in 1 euro and 1 cent steps respectively Once you have confirmed both values by pressing the button you are taken back to the menu sub item display Fuel consumption You can enter the av...

Page 121: ...tart pedalling the motor starts as soon as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you...

Page 122: ...05 110 kg 105 110 kg 8 3 Riding your Pedelec efficiently You can monitor and influence the cost of your journeys with the Pedelec yourself You can reduce your consump tion and therefore costs by follo...

Page 123: ...other application Contact your specialist cycle shop the battery may need to be replaced Range of the battery seems low Capacity of the battery cells depends on the temperature Protect the battery fro...

Page 124: ...y cir cumstances Non neutral cleaning agents can strip the paint and cause discolouration deformation scratches or defects Likewise the use of abrasive cleaners and aggressive cleaning agents must als...

Page 125: ...r and speed sensor on rear wheel BIKE TYPE MAXIMUM PERMITTED GROSS WEIGHT bike rider luggage trailer load WEIGHT OF RIDER Pedelec 130 kg max 105 kg Pedelec semi XXL 150 kg max 125 kg Pedelec XXL 170 k...

Page 126: ...production in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject to misprints errors and technical modifications Derby Cycle Werke GmbH Raleig...

Page 127: ...Original User Manual Xion Pedelec English...

Page 128: ...ranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 14 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 15 7 1 2 Pushing assistance 16 7 1 3 Ar...

Page 129: ...le if you are riding up hills carrying loads or riding into the wind You can decide yourself how much you want to use it The purpose of this User Manual is to help you get the most out of your Xion Pe...

Page 130: ...ned for a maximum speed of 70 km h Exceeding this speed causes damage to the electrical components If you wish to make any adjustments to the ride char acteristics of your Pedelec please consult your...

Page 131: ...ing the battery on the Pedelec In this case you must place the Pedelec so as to prevent any fire from spreading quickly exercise caution with carpeted floors Lithium reacts very strongly upon direct c...

Page 132: ...elec with the round socket cover In this way no dirt can enter the contact socket 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher...

Page 133: ...lec 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Top tube 2 Seat tube 3 Down tube Fork Display Battery on down tube or seat tube...

Page 134: ...release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the letter...

Page 135: ...ss the battery down into the holder until the locking mechanism engages Charging the battery Installing the battery Now turn the key clockwise and remove it The battery is now locked in place Locking...

Page 136: ...t is on the Pedelec Chapter 4 Quick start Alternatively you can take the battery out of its holder and charge it in a separate location This is recommended if it is cold outside in order to charge the...

Page 137: ...it again The charger tests the battery and performs readjustments if required If the LED on the charger still flashes take the charger and battery to your specialist dealer who will test the device an...

Page 138: ...ttery which includes five LEDs and a battery key The LEDs light up as soon as you press the battery key Information about the charge state and capacity of the battery is provided based on the number o...

Page 139: ...attery with 5 Ah on the first day 2 Ah on the second day and 4 Ah on the third day the sum is 11 Ah The battery has thereby completed one charge cycle According to the technical definition the battery...

Page 140: ...personnel If you would like to return your battery for replacement please always arrange this via your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in...

Page 141: ...iddle of the handlebar The con trol panel can be found on the handlebar grip Control panel and display 7 1 Control panel The three buttons each have different functions depending on the item of the se...

Page 142: ...becomes weaker each time you press it If none of the arrows are highlighted in white the user is in the neutral assist mode This means no energy recovery and no assistance 7 2 Display The display in t...

Page 143: ...ned with one another In the process you can clearly feel the display lock into place At the same time ensure that the display is correctly aligned Removal Turn the display approx 30 degrees anticlockw...

Page 144: ...nutes the system switches off automatically If you subsequently want to ride using the assistance you will have to switch it back on using the diamond button 7 2 4 Remaining range indicator To the rig...

Page 145: ...eshoot ing Communication fault 7 4 Programming and settings After switching on the Xion system you can switch to the programming mode by pressing the diamond button This only works when the Pedelec is...

Page 146: ...t stretches Max torque Temperature stability Range Tour mode Riding pleasure for long flat slightly hilly stretches Max torque Temperature stability Range Eco mode Less torque constant output on hills...

Page 147: ...button takes you back to the settings 7 4 4 Push assist In order to activate the pushing assistance for the first time after switching on move the rear wheel 30 centi metres in any direction The pushi...

Page 148: ...on as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when sett...

Page 149: ...ore distinct this assistance characteristic becomes The level of assistance you have selected In the highest assist level Boost the motor as sists you with the highest output and therefore also uses t...

Page 150: ...ur and the assist levels 1 to 3 when riding over longer distances Furthermore you can reduce the build up of heat by riding with higher pedalling cadences Temperature symbol The charge state of the ba...

Page 151: ...e Please consult your specialist cycle shop about this The distance you can travel also decreases if the brakes are rubbing Battery capacity The range also depends on the current capacity of the batte...

Page 152: ...or the battery has fallen out A damaged battery must neither be charged nor used for another application Contact your specialist cycle shop the battery may need to be replaced Range of the battery se...

Page 153: ...s off This phenomenon occurs very rarely in batteries which are approaching empty Recharge the battery Temperature is too high The motor is too hot Allow your system to cool down No application of bat...

Page 154: ...ht and the rear wheel is therefore heavier than normal Disconnecting the cable Never hold or carry the rear wheel by the cable This poses the danger of the cable breaking 6 On the left axle side of th...

Page 155: ...ide This could cause the battery to switch off 11 2 Motor Dirt should be removed from the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that f...

Page 156: ...output 650 W maximum output Torque 12 Nm rated torque 41 Nm maximum torque Gross weight of electric drive battery control unit 11 Ah 15 5 Ah 7 8 kg 7 8 kg Control Via torque sensor and speed sensor i...

Page 157: ...elec with Xion drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject...

Page 158: ...F M PH KM H Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M PH KM H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 021...

Page 159: ...H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2...

Page 160: ...eBike Systems 0 276 001 SPI 22 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2087 001 book Page 3 Thursday August 22 2013...

Page 161: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2087 001 book Page 4 Thursday August 22 2013 11 11 AM...

Page 162: ...5 Bosch eBike Systems 0 276 001 SPI 22 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2087 001 book Page 5 Thursday August 22 2013 11 11 AM...

Page 163: ...el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas el ctricas Pour un fonctionnement s r reportez vous au manuel Risque de choc lectrique Utiliser en lieu sec uniq...

Page 164: ...7 Bosch eBike Systems 0 276 001 SPI 22 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2087 001 book Page 7 Thursday August 22 2013 11 11 AM...

Page 165: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2087 001 book Page 8 Thursday August 22 2013 11 11 AM...

Page 166: ...zugelassen wurden Der Gebrauch anderer Akkus kann zu Verletzungen und Brandgefahr f h ren Bei Gebrauch anderer Akkus bernimmt Bosch keine Haftung und Gew hrleistung Nehmen Sie keinerlei Ver nderungen...

Page 167: ...hraube 16 Gewinde M3 8 mm lang von unten in das daf r vorgesehene Gewinde der Halte rung Montieren Sie die Halterung wieder auf dem Lenker Geschwindigkeitssensor berpr fen siehe Bild B Der Geschwindig...

Page 168: ...iencomputer aus der Halterung Wirdetwa10 minlangkeineLeistungdesAntriebsabgerufen z B weil das eBike steht schaltet sich das eBike System aus Energiespargr nden automatisch ab Anzeigen und Einstellung...

Page 169: ...nktion Schiebehilfe Anfahrhilfe darf ausschlie lich beim Schieben bzw Anfahren des eBikes verwen det werden Haben die R der des eBikes beim Benutzen der Schiebehilfe keinen Bodenkontakt besteht Verlet...

Page 170: ...shall not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This norma...

Page 171: ...sensor 17 is not properly connected the speed indication f will fail and the eBike drive will operate in emergency mode In this case loosen thescrewofthespokemagnet 18 and fas ten the spoke magnet to...

Page 172: ...again To recharge the internal battery pack insert the HMI into the holder 4 a battery pack must be inserted in the eBike Switch the eBike battery pack off by its On Off button see battery pack operat...

Page 173: ...s switched off Lights off appears for ap prox 1 s in the text indication d The illumination symbol c is displayed when the light is on Switchingthedrivinglightonandoffhasnoeffectontheback lightingofth...

Page 174: ...ed only by an authorised bike dealer Code Cause Corrective Measure 410 One or more buttons of the HMI are blocked Check if any buttons are blocked e g from dirt or debris Clean the buttons if required...

Page 175: ...arger into the battery pack If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 603 Inter...

Page 176: ...equipment luggage For this reason it is not possible to precisely predict the range before commencing a trip General rules For the same motor output of the eBike drive The less power or force that yo...

Page 177: ...o longer usable and according to the European Guideline 2006 66 EC defec tive or used battery packs batteries must be collected separately and disposed of in an environmentally correct manner The inte...

Page 178: ...itations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery...

Page 179: ...rol indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicato...

Page 180: ...s also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed thee...

Page 181: ...s If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack...

Page 182: ...ttery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the...

Page 183: ...proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the...

Page 184: ...o household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no...

Page 185: ...Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M P H K M H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 020 0 275 007...

Page 186: ...H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2...

Page 187: ...Bike Systems 0 276 001 SAI 14 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2074 001 book Page 3 Wednesday August 14 2013...

Page 188: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2074 001 book Page 4 Wednesday August 14 2013 12 19 PM...

Page 189: ...5 Bosch eBike Systems 0 276 001 SAI 14 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2074 001 book Page 5 Wednesday August 14 2013 12 19 PM...

Page 190: ...el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas el ctricas Pour un fonctionnement s r reportez vous au manuel Risque de choc lectrique Utiliser en lieu sec uniq...

Page 191: ...7 Bosch eBike Systems 0 276 001 SAI 14 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2074 001 book Page 7 Wednesday August 14 2013 12 19 PM...

Page 192: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2074 001 book Page 8 Wednesday August 14 2013 12 19 PM...

Page 193: ...not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This normally re...

Page 194: ...ation f after this please refer to an authorised bicycle dealer Operation Initial Operation Requirements The eBike system can only be activated when the following requirements are met A sufficiently c...

Page 195: ...ndicator g indicates the charge condition of the eBike s battery pack and not the charge condition of the HMI s internal battery pack The charge condition of the eBike s battery pack can also be read...

Page 196: ...reset Clock Current time odometer Display of the total distance travelled with the eBike not resettable To switch between the indication functions press the i button 1 on the HMI or the i button 11 on...

Page 197: ...sists contact your Bosch eBike dealer 450 Internal software error Restart the system If the problem persists contact your Bosch eBike dealer 490 Internal error of the HMI Have the HMI checked 500 Inte...

Page 198: ...cle even with eBike drive please observe the operating instruc tions of your eBike Independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This make...

Page 199: ...n author ised bicycle dealer After sales Service and Customer Assistance IncaseofquestionsconcerningtheeBikesystemanditscom ponents please refer to an authorised bicycle dealer Forcontactdataofauthori...

Page 200: ...tations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery p...

Page 201: ...l indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator...

Page 202: ...also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed theeB...

Page 203: ...If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack...

Page 204: ...ttery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the...

Page 205: ...proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the...

Page 206: ...household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no...

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