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4/8/2013

Voltage Monitor – Instruction Manual 
Model 520603-2V150

 

 

P/N 520603-
2V150 

REV. B  9/11 

© 2011 RAILWAY EQUIPMENT CO. 

 

2

2.0  

OPERATION 

The model 520603-2V150 voltage monitor is equipped to monitor up to two DC voltage 
sources.  The unit is powered by the voltage source that it monitors on channel one.  The 
channel one voltage range is 10 to 48 VDC.  Because the unit is powered by the voltage it 
monitors on channel one, the display will not illuminate until a voltage source is applied across 
pins one (+) and two (-).  The unit power usage is a constant 2.5 Watts. The unit is reverse 
polarity protected, and the input power is protected by an internal resettable fuse. 

Channel two has a voltage range of 1 to 150 VDC, but is only available for use if channel one is 
powered.  There is 2,500 volts isolation between channels. 

The monitor has easy front panel access for set up and wiring.  There are form C relay outputs 
that are over current protected with replaceable blade type automotive fuses. 

To get started, power from the source to be monitored (10 to 48 VDC range) should be applied 
across WAGO pins 1(+) and 2(-) using 18 to 14 gauge wire.  This provides power to channel 
one. 

The display idle screen will show voltage.  If the applied voltage is between the high and low 
voltage parameters, the Channel 1 OK LED will be on, and the channel one relay will be 
powered. 

2.1 

Front Panel Features and Components  

This section describes the features and components that are on the front panel of the 
voltage monitor (see Figure 1).  

 

Summary of Contents for 520603-2V150

Page 1: ...ree standing unit that features the ability to monitor two DC voltage sources and has optional temperature and current monitoring ability CRAGG RAILCHARGER Instruction Manual for Digital Voltage Monit...

Page 2: ...ii Contents 1 0 WARNINGS CAUTIONS AND NOTES 1 2 0 OPERATION 2 2 1 Front Panel Features and Components 2 2 1 1 Figure 1 Front Panel of Voltage Monitor 3 2 1 2 Digital Display 3 2 1 3 Push Buttons 5 2...

Page 3: ...fore proceeding Table 1 Warnings Cautions and Notes Symbol Description WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicate...

Page 4: ...e fuse Channel two has a voltage range of 1 to 150 VDC but is only available for use if channel one is powered There is 2 500 volts isolation between channels The monitor has easy front panel access f...

Page 5: ...y will change state and the channel one CHANNEL OK LED will go out Factory default is 50 0 VDC LOW VCH1 SET __ _ Low voltage setpoint for channel one adjustable from 0 to 50 0 VDC If the input voltage...

Page 6: ...screen will display the software revision level installed on the monitor The addition of the temp probe adds the following screens HIGH TEMP SET ___ Temperature setting above which channel two relay w...

Page 7: ...if enabled MODE This control is used to increment through the available screens 2 1 4 LED Status Indicators Two LEDs are used to indicate Channel OK one for each input channel 2 1 5 External Wiring C...

Page 8: ...current level can be used to trigger a fault condition on channel two either independently or in conjunction with channel two voltage and or with the temperature sensor described in 2 1 7 2 1 7 TEMPE...

Page 9: ...attery Voltage Monitor with Relay Outputs For Lead Acid and NiCad Batteries Programmable Voltage Parameters LED Status Indicators Digital Amperage Meter when optional Amp Probe is used Digital Voltage...

Page 10: ...DC Channel 1 and 2 sensitivity is 100 MV per step The inputs are protected against reverse polarity The input power is protected by an internal resettable fuse The monitor outputs are form C relay wit...

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