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Owner'S Manual

Raider R50ES-001, Owner'S Manual

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Page: 64 / 78

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SECTION 3

Owner’s Manual

Maintenance Requirements

54



Remove the test equipment and reinstall the spark plug IAW the procedures contained in this
section.



Repeat the testing process on the remaining cylinder.



The difference across cylinders should not exceed 15 PSI.

Interpreting the Test Results



If compression is below 155 PSI in one or more cylinders, the motor should be returned to the
factory for depot level service.

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Summary of Contents for R50ES-001

Page 1: ...i...

Page 2: ...ii This page intentionally left blank...

Page 3: ...ace Center located in the Space Port Commerce Park We design and produce multi fuel submersible lightweight outboard motors and associated parts that include a Safety Jet transom plates carts and tran...

Page 4: ...ble Bagless submersion Superior dewatering Leader in horsepower to weight ratio 25 better fuel efficiency than any other motor in its class Easy to maintain and troubleshoot OUR MISSION Raider Outboar...

Page 5: ...scribed later are followed carefully Should difficulty arise with the motor please follow the troubleshooting procedures listed throughout the specified sections with in this manual For any other issu...

Page 6: ...caused by failure to adhere to the dewatering procedures 5 Damage from accidents collisions contact with foreign materials or submersion without cleaning 6 Growth of marine organisms on motor surface...

Page 7: ...ite raideroutboards com and may be downloaded for convenience Should additional information be required please call or email customer service department at 321 383 9585 ext 210 or TechSupport raiderou...

Page 8: ...s 18 Consumable Material Requirements 20 Break In 21 STANDARD OPERATING PROCEDURES 23 Pre and Post Operations Checks 23 Pre Operations Checks 24 Operational Checks 26 Post Operations Checks 27 Motor M...

Page 9: ...ssembly and Cleaning 47 Timing 52 Cylinder Compression Test 53 Gearcase Pressure and Vacuum Tests 55 Long term Storage Layup 56 TROUBLESHOOTING 59 APPENDICES 61 Pre Operations Checklist 62 Post Operat...

Page 10: ...x This Page Intentionally Left Blank...

Page 11: ...wise handling your Raider Outboard Motor be sure to thoroughly read and understand this operations section of this manual and carefully follow all of the instructions Of particular importance is infor...

Page 12: ...ield Service Technicians with the necessary tools to perform routine maintenance actions or intermediate level motor troubleshooting and repair to the component level The tools are stowed and secured...

Page 13: ...onboard the craft as part of the operational load out This kit is not inclusive and additional items may be required based on organizational Standard Operating Procedures SOP The EFK includes the foll...

Page 14: ...30 seconds Air Deployable When required is capable of being dropped from both fixed wing and rotary aircraft Battery cutoffs are available to preserve start battery life in drop packages for over 180...

Page 15: ...f motor when not in use or being transported over the road or by air Raider provides two part system consisting of a cart and cage The cart provides a mobile mount for the performance of maintenance a...

Page 16: ...d with additives Cooling system Forced Water cooling Water temperature control Thermostat with pressure relief valve Ignition System Flywheel Magneto C D Ignition Gear Reduction Gear Ratio 12 23 1 92...

Page 17: ...er Strainer 20 Stop Switch 3 Hook Lever 12 Oli Plug upper 21 Primer 4 Water Check Port 13 Clamp Bracket 22 Anode 5 Reverse Lock Lever 14 Thrust Rod 23 Dewatering Lever 6 Water Plug 15 Clamp Screw 24 E...

Page 18: ...rhead and components during operation and storage Cowling Latch A mechanism located on the rear portion of the lower engine cover that provides a means to secure the cowling in place Cowling Retention...

Page 19: ...start the motor Tiller Arm Mechanical lever the attaches to the swivel bracket that allow the operator to steer the craft to port or starboard Also provided the mounting structure for the Throttle Con...

Page 20: ...tor preference Forward Carry Grab Handle Located on the forward part of the motor Provides the operator with a secure means to lift the motor for movement or mounting Carry Grab Rail Located around th...

Page 21: ...d from the cylinders Features a detent position to allow for hands free operation while dewatering Gear Shifter Located on the forward section of the lower engine cover Three position lever that allow...

Page 22: ...Push button start switch that utilizes battery voltage to activate an electric starter to spin the flywheel Electric start is protected by an outer ring to prevent inadvertent activation from contact...

Page 23: ...o a secure place on the operators clothing When the lock plate is removed the motor will stop Fuel Overboard Discharge Drain Tube The through put for the fuel system that provides passage for bad fuel...

Page 24: ...position locks the motor in the down position Located on the right side of the Swivel Bracket Tension Adjustment Bolt Located Utilized to adjust the tension when moving the motor to the left or right...

Page 25: ...Located just Beneath the AV Plate on the forward portion of the Gearcase When open it release vacuum in the Gearcase to allow oil to drain freely from the Lower Fill Drain hole When filling provided i...

Page 26: ...cated on both sides of the Gearcase A fabricated beveled opening covered by a plastic screen that allows for the intake of water by the impeller for cooling This is simply a small plastic basket that...

Page 27: ...serves two functions Functions as a zinc anode and counter acts the torque pressure generated by the propeller spin that makes steering more difficult Skeg The lowest point on an outboard motor improv...

Page 28: ...dless of what fuel is utilized the fuel must be mixed with a certified NMMA TC W3 2 Cycle motor Oil Raider Outboards provides a specially formulated TC W3 developed by VP Racing The Raider Outboards T...

Page 29: ...ruction for your organization The only lubrication provided for the Raider Outboard Motor is through the oil added to the gasoline therefor running with too little oil will cause engine damage Oil bur...

Page 30: ...Grade GL 5 SAE 80W 90W 18 9680 2 CRCSL2472 Instant Adhesive R KM801203 0608603324013 Isopropyl Alcohol Cleaning Solvent 78254032016 Liquid Electrical Tape R KM83526 7315001126 Marine Grease NLGI 2 GC...

Page 31: ...s After 10hrs Throttle Position Idle Less than 1 2 throttle Less than 3 4 throttle 3 4 throttle Full throttle available Speed Approx 3000 rpm max Full throttle run allowed for 1 min every 10 min Appro...

Page 32: ...SECTION 1 Owner s Manual General Information 22 This page intentionally left blank...

Page 33: ...during an operational cycle or mission Post Operations Checks are developed and implemented for the purpose of establishing a maintenance procedure to be conducted after each operational cycle or mis...

Page 34: ...amp Screw and Reverse Lock Inspect for damage due to corrosion lack of maintenance or abuse Lubricate with Friction Surface Marine Grease Hook Lever Mechanism cowling Inspect for damage due to corrosi...

Page 35: ...ect vent Ensure the vent opens and shuts Fuel Line Assembly Inspect end connectors Check ensuring proper fit and seal to bladder and Raider Inspect fuel line Check for dry rot and leaks Inspect bulb C...

Page 36: ...tor at idle verify the Gear Selector moves freely into the forward position and the propeller engages Reverse With the motor at idle verify the Gear Selector moves freely into the reverse position and...

Page 37: ...bmersion period the motor must be run at operating temperature for no less than 30 minutes to ensure all water is removed from the head Disconnect the fuel supply and let the motor run itself dry Wipe...

Page 38: ...ter surface when running with wide open throttle If the water is being pushed into the craft raise the motor on the transom by adding a shim on top of transom to achieve proper motor height Attaching...

Page 39: ...would move forward 15 inches in one revolution The lower the prop pitch the better your hole shot However this comes at a price top speed The lower pitch makes the engine reach maximum rpm at slower...

Page 40: ...starter motor to start the engine This method of starting is normally used when under duress or prevailing conditions prevent motor start by the primary method The tertiary means to start the motor i...

Page 41: ...ing lever is fully forward and locked into position 7 Pull the starter rope slowly until resistance is met Give it a sharp tug to start the engine Electric start button can be used to start engine if...

Page 42: ...engine parts To prevent accident and injury do not reattach the recoil starter after the engine has been started using the emergency starter rope Be sure to put the top cowl back on Do not operate th...

Page 43: ...r shift lever in the neutral position Secure craft to pier if required Press the engine stop switch Reversing Turn the throttle grip toward SLOW and move the Shift Lever quickly to Reverse when the en...

Page 44: ...o the water accordingly Trimming Out Excessively bow rises too high If the trim angle is set to far out the bow will rise out of the water and the speed will decrease Furthermore the bow may sway or t...

Page 45: ...safely Do not put hand or finger in between outboard motor body and clamp bracket when adjusting trim angle to prevent injury in case the outboard motor body falls Unsuitable trim position can cause...

Page 46: ...When operating reverse propulsion do not accelerate rapidly Rapid acceleration will cause the propeller to climb out of the water and may dislodge from the transom or injure personnel During shallow w...

Page 47: ...the inside of all electrical connectors are coated with dielectric grease and firmly connected Ensure the Dewatering Lever is locked forward shut Ensure battery is fully charged and re connected corr...

Page 48: ...STA BIL 360 Marine provides enhanced water removal properties to prevent fuel system corrosion Engineered specially for the harsh coastal climates prevents corrosion cleans the fuel system and preven...

Page 49: ...s and washer that secure the recoil starter over the starter pully and flywheel Remove the Starter Lock Wire from the Starter Lock Arm and stow the Recoil Starter Using the cord from the ETK tie a kno...

Page 50: ...SECTION 2 Owner s Manual Standard Operating Procedures 40 This page intentionally left blank...

Page 51: ...ectors Heavy Fuel Block lock wire material condition connectors Primer material condition Dongle material condition connectors Ignition Spark Plugs clean inspect gap check Ignition Coils clean inspect...

Page 52: ...s Timing System TOT Accumulates motor total hours non resettable JOB Records partial motor operating time resettable SVC May be set between 5 and 50 Hours countdown based on user requirements or servi...

Page 53: ...Extensions replace cracked arc tracked or otherwise damaged Visually inspect the boot and ignition contact for evidence of arcing or other damage Remove each spark plug with a 16mm deep well socket Ca...

Page 54: ...tool into the space between the spark plug s body and the electrode that sticks out of it Use the tool to measure the gap then either pry the electrode further from the body to increase the gap or pre...

Page 55: ...llow these steps for each carburetor beginning with the top carburetor Slowly turn the set screw clockwise Stop as soon as resistance is met Tightening the set screw will result in damage to the carbu...

Page 56: ...the engine RPM If the idle is too low turn the screw clockwise to raise engine RPM If the idle is too high turn the screw counter clockwise to lower engine RPM After making an adjustment rev the moto...

Page 57: ...ormance Adhere to a scheduled service interval as recommended in this section More stringent intervals may be required based on multiple submersions heavy fuel use operating conditions or personal exp...

Page 58: ...g covering the slow jet With a flat head screwdriver remove slow jet Inspect jet for clogs or debris Service component with carburetor cleaner and low pressure air if available Remove pilot screw Insp...

Page 59: ...in jet Inspect passageway for debris Service component with carburetor cleaner and low pressure air if available Turn carb over and push down on main nozzle to remove Inspect main jet and main nozzle...

Page 60: ...e 2x Philips head screws securing carb cover Inspect passageways for debris or clogs Service component with carburetor cleaner and low pressure air if available Inspect rubber gasket under carb cover...

Page 61: ...ng recessed side faces down Reinstall float needle and float arm into carb Secure with Philips head screw Reinstall carb bowl ensuring gasket Is seated properly Secure using 4x Philips head screws Do...

Page 62: ...seam fitting line of the crank case and block coincide To make adjustments remove the Ball Joint Connector from the Coil Plate Adjust the length of the Advancer Link Rod so that the ignition timing ma...

Page 63: ...ional cycle for depot level service Preparation Bring the motor up to operating temperature and secure Disconnect the fuel source Remove the lock plate lanyard and stow Remove the spark plug from the...

Page 64: ...AW the procedures contained in this section Repeat the testing process on the remaining cylinder The difference across cylinders should not exceed 15 PSI Interpreting the Test Results If compression i...

Page 65: ...gearcase pressure tester into the Oil Level Plug fitting Pump the pressure tester until the gauge indicates 3 6 PSI Gearcase should maintain pressure for 2 minutes If pressure loss occurs determine s...

Page 66: ...thanol Treatment Stabilizer through the motor Run the motor at fast idle to circulate treated fuel throughout the filter and the carburetor s Once the motor has reached operating temperature With the...

Page 67: ...tery from the system and place on battery tender Apply dielectric grease to the load harness terminals and install terminal cap Spray the powerhead with Corrosion Zero protecting all external metal pa...

Page 68: ...SECTION 3 Owner s Manual Maintenance Requirements 58 This page intentionally left blank...

Page 69: ...ing Unstable engine running speed or engine speed Abnorm ally high engine speed Abnorm ally low engine speeds Cannot obtain high engine speeds Over heating of engine Empty fuel tank Incorrect connecti...

Page 70: ...y low engine speeds Cannot obtain high engine speeds Over heating of engine Faulty thermostat Propeller cavitation Incorrect propeller selection Damaged or bent propeller Unbalanced load in boat Trans...

Page 71: ...61 APPENDICES...

Page 72: ...rrosion lack of maintenance or abuse Loose ball joints locknuts bent link rods loose rod snaps c d Cable Lanyard Verify the Cable Lanyard is securely attached to the motor and maybe securely attached...

Page 73: ...d date of mix dispose of fuel mixtures older than 90 days a b Heavy Fuel Mix Ratio Requires a 12 1 Raider Elixir mixture One 1 can Raider Additive per six 6 gallon of fuel 64oz per six 6 gallons or ab...

Page 74: ...ischarged from all check ports d e Tiller Steering When moving the Tiller Arm verify that the motor moves freely to port and starboard e f Neutral Verify the propeller does not engage when the gear se...

Page 75: ...65 Notes and Discrepancies...

Page 76: ...flush Attach ears or flush connector to lower unit Operate the engine for approximately five 5 minutes at full operating temperature After submersion period the motor must be run at operating tempera...

Page 77: ...Raider 50 HP Appendix Bravo Owner s Manual Pre and Post Operations Check Sheet 67 Notes and Discrepancies...

Page 78: ......

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