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Using the bracket included with the front rack, mount the headlight to the front rack.  

 

 

 

 
Ensure the headlight is properly secured and adjusted otherwise damage to your Rad Power Bike or serious injury can occur.  

 

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Plug in the headlight to the included headlight extension cable and zip tie the headlight extension cable on the right 
side of the front rack when the rack is upside down as shown. Cut the ends of the zip ties off. 

 

Summary of Contents for Front Rack

Page 1: ...FRONT RACK OWNER S MANUAL 2018 WWW RADPOWERBIKES COM We are here to help Please contact us at INFO RADPOWERBIKES COM or 1 800 939 0310 if you have questions REV030818...

Page 2: ...aution Symbol should also be given special care Users should also pay special attention to information marked in this manual beginning with NOTICE Because it is impossible to anticipate every situatio...

Page 3: ...sing This Manual 2 Assembly Instructions for The RadRover 4 Assembly Instructions for The RadCity 11 Assembly Instructions for The RadMini 18 Assembly Instructions for The RadWagon 25 Carrying Loads 3...

Page 4: ...ual of all aspects of assembly maintenance and repair We recommend you consult a bicycle repair specialist to assist in the assembly repair and maintenance of your bicycle and all accessories Required...

Page 5: ...in front of the fork brace then it will need to be moved to the back of the fork Remove the clip holding the brake cable to the front of the fork and remove the caliper from the fork Pass the caliper...

Page 6: ...K E S C O M 6 Squeeze the brake lever to center the caliper while holding the brake lever down evenly tighten each mounting bolt a of a turn at a time Torque these bolts to 10Nm Mount the brake housin...

Page 7: ...hile turning Ensure all components of the braking system are properly reattached before riding otherwise damage to your Rad Power Bike or serious injury can occur Rad Power bikes recommends consulting...

Page 8: ...K E S C O M 8 Plug in the headlight to the included headlight extension cable and zip tie the headlight extension cable on the right side of the front rack when the rack is upside down as shown Cut th...

Page 9: ...screws The screws have Loctite on the threads and locking washers to ensure the front rack is secure when installed so be careful to remove the screws slowly and carefully to avoid stripping the heads...

Page 10: ...nt rack onto the mounts on the head tube Ensure none of the wires get pinched Tighten these screws to 5 8Nm and plug in the headlight extension cable to the main wiring harness Ensure the front wheel...

Page 11: ...nstructions for The RadCity Follow these assembly instructions if you would like to install the Front Rack on the 2018 RadCity If you are installing the Front Rack on a different 2018 Rad Power Bike m...

Page 12: ...W W W R A D P O W E R B I K E S C O M 12 Using the bracket included with the front rack mount the headlight to the front rack as shown...

Page 13: ...E S C O M 13 Plug in the headlight to the included headlight extension cable and zip tie the headlight extension cable on the right side of the front rack when the rack is upside down as shown Cut th...

Page 14: ...e head tube as shown Apply lubricant to threads of screws as needed if it is difficult to remove the screws The screws have Loctite on the threads and locking washers to ensure the front rack is secur...

Page 15: ...e only wires on the brake side left side of the bike should be the front and rear brake cables It may be necessary to cut one of the zip ties holding the wire and cable together to allow for adequate...

Page 16: ...W E R B I K E S C O M 16 Place the front rack onto the mounts on the head tube Ensure none of the wires get pinched Tighten these screws to 5 8Nm and plug in the headlight extension cable to the main...

Page 17: ...g Do not load more than 10 kg on the front rack and ensure load is spread out otherwise damage can occur It is critical that the cables do not rub or interfere with the front wheel or the safe turning...

Page 18: ...page NOTICE The following assembly steps are only a general guide to assist in the assembly of your Front Rack and is not a complete or comprehensive manual of all aspects of assembly maintenance and...

Page 19: ...re the headlight is properly secured and adjusted otherwise damage to your Rad Power Bike or serious injury can occur Plug in the headlight to the included headlight extension cable and zip tie the he...

Page 20: ...e head tube as shown Apply lubricant to threads of screws as needed if it is difficult to remove the screws The screws have Loctite on the threads and locking washers to ensure the front rack is secur...

Page 21: ...W W W R A D P O W E R B I K E S C O M 21 It is very important to split the wires as shown below The only wires on the brake side left side of the bike should be the front and rear brake cables...

Page 22: ...W E R B I K E S C O M 22 Place the front rack onto the mounts on the head tube Ensure none of the wires get pinched Tighten these screws to 5 8Nm and plug in the headlight extension cable to the main...

Page 23: ...s zip tie above is critical to ensure the safe operation of your Rad Power Bike Check before and during each ride that the front brake cable is properly secured as shown in the image above If the cabl...

Page 24: ...g Do not load more than 10 kg on the front rack and ensure load is spread out otherwise damage can occur It is critical that the cables do not rub or interfere with the front wheel or the safe turning...

Page 25: ...sembly steps are only a general guide to assist in the assembly of your Front Rack and is not a complete or comprehensive manual of all aspects of assembly maintenance and repair We recommend you cons...

Page 26: ...re the headlight is properly secured and adjusted otherwise damage to your Rad Power Bike or serious injury can occur Plug in the headlight to the included headlight extension cable and zip tie the he...

Page 27: ...e head tube as shown Apply lubricant to threads of screws as needed if it is difficult to remove the screws The screws have Loctite on the threads and locking washers to ensure the front rack is secur...

Page 28: ...W W W R A D P O W E R B I K E S C O M 28 It is very important to split the wires as shown below The only wires on the brake side left side of the bike should be the front and rear brake cables...

Page 29: ...W E R B I K E S C O M 29 Place the front rack onto the mounts on the head tube Ensure none of the wires get pinched Tighten these screws to 5 8Nm and plug in the headlight extension cable to the main...

Page 30: ...damage can occur It is critical that the cables do not rub or interfere with the front wheel or the safe turning of your Rad Power Bikes handlebars Make sure that it is not possible for the cables to...

Page 31: ...to users should practice riding on a flat and open area with light cargo before attempting to carry heavier loads You must become accustomed to the braking steering and operational adjustments requir...

Page 32: ...to Assembly Video and Online Resources Assembly Video Please visit the Rad Power Bikes YouTube Channel to view instructional videos https www youtube com user mikebikerad Online Resources Please visi...

Page 33: ...ions modification improper assembly wear and tear installation of parts or accessories not originally intended or compatible with the bicycle as sold operator error water damage extreme riding stunt r...

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