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Trak Jack - 910192

 

 

Phone: (262) 637-9681  

Email: 

[email protected] 

www.racinerailroad.com

 

10.2019 Rev 3 

Page 

14

 of 

18

 

 

Section 4: Maintenance  

It is highly recommended to practice regular check-ups and maintenance in accordance with the usage 

frequency to keep your tool in better condition and reduces total running costs. 

General  

Store the Trak Jack in an upright position, in a place where it is protected from the elements, abrasive 

dust, and damage. 
Use only recommended repair and replacement parts and materials. 
Do not use the jack for applications it was not designed for. 
Use the carrying handle to transport the Trak Jack from location to location. Do not carry the Trak 

Jack by inserting the jack handle in the socket. 

Cleaning 

Establish a routine to keep the jack as free from dirt. 
Jacks exposed to rain, sand, or grit- laden air should be cleaned prior to each use. 
Exposed screw threads should be cleaned and re-lubricated as necessary. 
Keep the cylinder clean at all times. Keep the piston retracted when not in use. 
Operating lever and load-bearing surfaces should be free of slippery material or fluids. 
Keep tool labels and stickers legible. 

Hydraulic Fluid 

The Trak Jack holds approximately 28 ounces / 820 cc cubic inches of hydraulic fluid in its reservoir 
A jack that is low on hydraulic fluid can lift a full load, but not to the full lift height. As the reservoir 

begins to run dry, the lever socket becomes very easy to pump, and the jack stops lifting. To add oil: 
1.  Fully retract the plunger. 
2.  Remove the fill plug. 
3.  Fill the reservoir with new, clean fluid (use ISO # l5 Hydraulic Fluid) to a level 1/8 inch below the 

bottom of the fill plug hole. 

 

Do not use brake fluid or other non-approved substitute fluids. 

Lighter weight fluids may cause the jack to fail under load. 

Do not overfill or under fill the reservoir as this may damage the hydraulic jack 

Note

:  If the fluid level is correct, the pump handle will become almost impossible to pump by hand 

as the piston reaches full extension and maximum hydraulic pressure 

 

 

Summary of Contents for 910192

Page 1: ...lroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Trak Jack 910192 Operating and Maintena...

Page 2: ...tserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page ii Hydraulic Trak Jack 910192 Record of Changes Rev No Date Description of Changes Rev 1 9 2017 Initial Release Rev 2 1 2019 Branding...

Page 3: ...Before Operating 7 Section 2 Specifications and Installation 8 Specifications 8 Installation Instructions 9 Hose Requirements 9 Hose Types 10 Hydraulic Hose Recommendation 10 Hydraulic Fluid Recommen...

Page 4: ...new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for fact...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts hoses and...

Page 7: ...at are damaged altered or in poor condition The reservoir must have enough hydraulic fluid to fully stroke the jack Use only approved hydraulic fluids Users must make sure that all safety related deca...

Page 8: ...ke single speed Advance rate per stroke 14 in 3 6 mm Pressure at rated load 7300 psi 500 bar Maximum pump handle effort 80 lbs 355 N Dimensions and Weight Baseplate Size 6 x 11 in 15 x 28 cm Lift Toe...

Page 9: ...ions Make sure all sockets are securely mounted Follow all safety precautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the...

Page 10: ...SAE 100R8 10 5 to 8 19 to 30 100 to 300 30 to 90 Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R1 12 SAE 100R8 10 SAE 100R7 12 9 to 12 34 to 45 To 50 To 15 Both 5 8 16 SAE 100R2 10 SAE 100R8 10 9...

Page 11: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disco...

Page 12: ...Trak Jack into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components Make sure the hydraulic fluid and lubricant l...

Page 13: ...hand tight 3 Pump the handle socket until the lifting toe or the head of the lifting toe firmly engages the more moveable of the two items Make sure personnel are clear of alI items being jacked befo...

Page 14: ...and re lubricated as necessary Keep the cylinder clean at all times Keep the piston retracted when not in use Operating lever and load bearing surfaces should be free of slippery material or fluids Ke...

Page 15: ...om of the fill plug 5 Before returning the jack to service fully extend the piston without a load by pumping the pump handle without the long extension handle If the fluid level is correct the pump ha...

Page 16: ...Release valve ball not seating properly Have hydraulic jack serviced by a qualified technician Relief valve set too low or malfunctioning Have hydraulic jack serviced by a qualified technician Seal fa...

Page 17: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 18: ...Trak Jack 910192 Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page 18 of 18 Trak Jack Service Parts List...

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