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Super Brute Electric Jack (5,000 & 4,000 lb)

Read and follow all instructions. If you do not understand the proper use of the product, ask your dealer/in-

staller for assistance. Never remove any warning decals from the product.

®

Revision 2014-08-28

www.huskytow.com

Made in China for / Fabriqué en Chine pour DTS Manufacturing, Wilsonville, OR  97070

© DTS Manufacturing,  2014. All rights reserved. Tous droits reserves.

  Warnrng:

 

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Installation

  Warnrng:

 

Before installation, compare the lift capacity of the Husky

®

 Super Brute with your trailer to ensure safe operation of the jack.

1. 

Park the trailer on a level surface and block the wheels.

2. 

Support the trailer tongue by the frame with jack stands.

3. 

If replacing an old jack, remove the old jack from the coupler, saving the washers and bolts.

4. 

Insert the Husky

®

 Super Brute into the jack hole and align the bolt holes so the motor housing is facing forward 

as shown in Figure 1.

5. 

Secure the jack with three (3) grade 5, 3/8”-16 UNC bolts and washers. Place the star washers between the 

flat washers and the mounting plate as shown in Figure 1. The star washers are intended to penetrate through 

the paint on the mounting plate to ensure direct metal to metal contact. Bolts should be tightened to 15–20 ft•lb.

  npg:

 

The salvaged bolts from the old jack are acceptable for reuse if they are grade 5 and in good condi-

tion.

6. 

If a lower support plate is not already present, install one in the bottom of the trailer frame. Do not operate the 

jack without a lower support plate.

7. 

Install the manual reset circuit breaker by either crimping or soldering one of the wires to the jack lead (Black). 

Connect the other wire to the positive terminal of the battery. The breaker should be located as close to the 

battery as possible and stored inside the battery box. Since the jack is internally grounded, a ground wire is not 

necessary.

  Warnrng:

 

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Operation

1. 

Park your trailer on a level surface and block all dolly and trailer wheels.

  npg:

 

For nighttime hookups, flip the light switch ON to illuminate your work area.

2. 

Before operating the jack, attach the foot with the 3/8” safety lock pin provided.

  Warnrng:

 

Do rot stWck blocks urdea the jWck’s foot to nrcaeWse the hennht. StWcked 

blocks mWy become urstWble Wrd fWll.

3. 

Extend the jack by pushing the operating switch UP. (With the HSB5000R, you can press the UP button on the 

remote control – see page 2 for remote control instructions.)

  Warnrng:

 

Under heavy use, the internal circuit breaker may open, causing the motor to switch off. In 

this case, release the operating switch, and wait 15 seconds for the breaker to reset before 

resuming operation.

4. 

Retract the jack by pushing the operating switch DOWN. (With the HSB5000R, you can press the DOWN but-

ton on the remote control – see page 2 for remote control instructions.)

 Noteg:

 

The jack will stop automatically at the end of the extension or retraction stroke. If you attempt to 

extend or retract the jack and it does not respond, it may be at the end of the stroke.  If the jack fails 

to respond, try operating it in the opposite direction. If it will not operate in either direction then see 

the troubleshooting guide. 

5. 

Before driving, remove the foot or position it in the highest position and completely retract the jack.

Manual Operation (for Back-Up & Emergency Use)

1. 

Disconnect the jack from the power source. (Failure to disconnect the power could result in serious injury.)

2. 

Remove the rubber access covers on the top of the jack and on the side of the motor cover.

3. 

Insert the manual crank handle into the access hole on the top of the jack, engaging the drive screw.

4. 

While holding the crank firmly in place, install the brake release handle on the brake lever and pull forward, 

releasing the brake. 

  Warnrng:

 

Always install the crank handle and hold it firmly in place before releasing the brake on a 

loaded jack. Due to the Husky

®

 Super Brute’s low-friction ball screw, if the crank is not held 

firmly in place, the jack may run away and the crank may spin dangerously when the brake 

is released.

5. 

Rotate the manual crank handle counter-clockwise to extend the jack, and clockwise to retract it.

6. 

When the jack is at the desired height, first re-engage the brake then remove the crank and brake release 

handle. Replace the rubber covers.

Specifications:

Models Applicable 

HSB5000R & HSB4000

Maximum Lift Capacity 

5,000 lb / 4,000 lb (continuous use)

Retracted Height 

HSB5000R – 30-5/8”; HSB4000 – 30-5/8”

Vertical Travel 

18”

Power Requirements 

12 Volt DC 

Outer Tube Diameter 

2¼”

Power Cord Length 

6 ft of #10 Gauge Wire

Foot Pad Diameter 

5½”

LED Work Lights 

On 3 sides for Easy Nighttime Hookups

Shipping Weight 

HSB5000R – 25.5 lb; HSB4000 – 25.5 lb

Tools and Components Required:

•  A-Frame Coupler with Lower Support Plate

•  Three (3) Grade 5, 1–1½” Long, 3/8”-16 UNC Bolts

•  Three (3) 3/8” Flat Washers

•  Three (3) 3/8” Star Washers (included)

•  9/16” Wrench

•  Torque Wrench

•  Wire Cutters

•  Wire Strippers

•  Crimpers OR Soldering Iron

Circuit Breaker

“Line”

Terminal

“Load”

Terminal

“Line” to the

positive terminal

of the battery

“Load” to

the jack.

Figure 1

Operating Switch
Light Switch

Manual Crank

Summary of Contents for HSB5000R

Page 1: ...ote control see page 2 for remote control instructions Warning Under heavy use the internal circuit breaker may open causing the motor to switch off In this case release the operating switch and wait 15 seconds for the breaker to reset before resuming operation 4 Retract the jack by pushing the operating switch DOWN With the HSB5000R you can press the DOWN but ton on the remote control see page 2 ...

Page 2: ...nir un fonctionnement accidentel Débrancher le vérin de la batterie lorsque l unité n est pas utilisée pendant plusieurs jours pour éviter que celle ci se décharge Si votre batterie s affaiblit la course du vérin ralentira et la function de protection contre la basse tension occasionnera éventuellement son arrêt de fonctionnement Il sera nécessaire de recharger la batterie ensuite de faire fonctio...

Page 3: ...le disjoncteur pourrait se déclencher ce qui arrêtera automatiquement le moteur Si cela se produit relâchez l interrupteur de commande de fonc tionnement et attendez 15 secondes pour que le disjoncteur se réinitialise puis recommencez 4 Retirez le vérin en poussant l interrupteur de commande vers le DOWN Avec le HSB5000R vous pouvez ap puyer sur le bouton DOWN de la télécommande voir les instructi...

Page 4: ...r pour qu il envoie de l énergie au vérin Problème La manivelle ne tourne pas en mode manuel Cause Solution Frein enclenché Desserrez le frein en installant la poignée de desserrage des freins sur la manette de frein et en tirant vers l avant Avertissement Lorsqu il y a un poids sur le vérin s assurer de toujours installer la manivelle et de la tenir ferme ment en place avant de relâcher le frein ...

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