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Operation Manual 

Page 

Of 
10 

EK2 Elastomer Coupling series 20 to 800 

Created 

2019-12-19 

Version 

2021-08-13 

 

Rotating drive elements are hazard potentials and can cause serious injury when touching or feeding 
body parts or clothing. They shall be provided with an appropriate cover which corresponds at least 
to class IP2X or comparable national standards. It is the responsibility of the user to use appropriate 
cover. The cover shall have a radial distance from the main/outer diameter of the coupling of at least 
20 mm and ensure adequate ventilation. 

 
The  coupling  protection  must  be  carried  out  in  accordance  with  the  material  requirements  of 
DIN EN ISO 60079-0 and must be included in the potential equalisation of the entire system. 
 

 

Components that are not included in the potential equalisation can charge electrostatically and lead 
to an explosion when discharged. Before commissioning, the devices to be connected, the shafts of 
which  are  connected by  the  coupling,  and  the  coupling  protection  must  be  included  in  the  potential 
equalisation in such a way that no dangerous charge can be built up on the coupling.

 

 
Deposits: 
The operator must ensure that no dust accumulates in a dangerous amount between the EK2 

elastomer 

coupling and the coupling protection. The coupling must not run in a dust filling. 
 

 

Dust  can  cause  improper  heating  due  to  friction  on  the  rotating  coupling  and  thus  cause  an 
explosion.  The  coupling  must  not  be  operated  in  a  dust  filling.  Clean  regularly  depending  on  the 
application. 

 

Depending  on  the  ambient  temperatures,  including  the  shaft  end  temperatures  to  be  connected,  the 
coupling  can  become  warm  up  to  135°C.  A  contact  of  the  hot  coupling  by  the  operator  must  be 
prevented by the coupling protection to be installed by the installer. 
 

 

The torque transmission of the coupling leads to a hot surface, which can cause severe burns when 
touched. A coupling protection, installed by the installer, restricts the possibility of touching. 

 
Openings  in  the  coupling  protection  should  ensure  a  possible  heat  dissipation  of  the  coupling  to  the 
outside. 
 

 

Missing  cooling  openings  in  the  coupling  protection  can  lead  to  unacceptably  high  ambient 
temperatures of the coupling and thus to the explosion. Pay attention to adequate ventilation of the 
coupling. 

 
The elastomer coupling is suitable for indoor and outdoor installation. 
The  couplings  are  delivered  unpainted.  If  the  user-painted  couplings  are  used  in  potentially  explosive 
areas, the requirements for the conductivity of the coating or the limitation of the layer thickness of the 
applied paintwork in potentially explosive areas must be observed. 
 

 

Painted  surfaces  can  be  electrostatically  charged  and  become  an  effective  source  of  ignition, 
triggering  an  explosion.  The specifications  for  electrostatics must  be observed by  the  operator.  The 
elastomer couplings must not be painted inadmissible.

 

 
The couplings may only be used if their materials are resistant to mechanical and/or chemical influences 
or corrosion in such a way that the explosion protection is not lifted. 
 

 

Mechanical or corrosion-related damage can cause an explosion. Note that the materials used match 
the conditions at the site, so that the explosion protection is not lifted. 

 

Foreseeable improper use:

 

The elastomer coupling is 

NOT

 

suitable for the following applications:

 

 

Use in Gas Zone 0

 

 

Use in Dust Zone 20

 

Summary of Contents for EK2

Page 1: ...elastomer coupling It provides information for proper assembly operation and maintenance Please read them carefully and observe all instructions Failure to do so may lead to malfunctions or failure of...

Page 2: ...pump designs by EX symbol and grey deposit Bid signs are round with a blue base colour and a white symbol Information is marked with an i This is information about optimized use Environmental requirem...

Page 3: ...f defects Target groups The manual distinguishes three groups of specialist personnel Plans projectiles Craftsmen operators Service repair The groups have experience in Certificates regulations Accide...

Page 4: ...of sparks by the elastomer insert Execution Shore hardness Colour Material Relative attenuation Temperature range Properties D 64 D black TPU 0 3 0 45 10 C to 70 C Electrically conductive Incorrect el...

Page 5: ...peratures to be connected the coupling can become warm up to 135 C A contact of the hot coupling by the operator must be prevented by the coupling protection to be installed by the installer The torqu...

Page 6: ...3 3 2 Clamping screw ISO 4762 lateral offset angular offset axial offset R W EK2 elastomer couplings shall compensate lateral angular and axial offset of two horizontal shafts by means of an elastomer...

Page 7: ...Maximum transmittable torque Nm of the clamping hub depends on the bore diameter Series 8 16 19 25 30 32 35 45 50 55 60 65 70 75 80 20 20 35 45 60 60 50 80 100 110 120 150 120 160 180 200 220 300 200...

Page 8: ...al standards It is the responsibility of the user to use appropriate cover The cover shall have a radial distance from the main outer diameter of the coupling of at least 20 mm and ensure adequate ven...

Page 9: ...of the devices connected by the EK2 couplings increases the service life of the elastomer insert The loads for the adjacent components are reduced and the smooth running of the entire drive train is...

Page 10: ...more than 0 1 mm on one side it is worn out and needs to be replaced The alignment of the devices must be checked 2 Determine further test intervals according to the test result but repeated the lates...

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