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QUILL FALCON CYCLONE
SAFETY GUIDELINES
The safety guidelines below outline the procedures which must be adhered to when installing, operating and maintaining
the Quill Falcon Cyclone.
• The safety guidelines and operating instructions must be
read by the blasting operative and engineer responsible for
the machine prior to installation and commissioning.
• This manual must be kept available at all times at the
operating site of the equipment.
• It is the responsibility of the blasting operative to ensure
adequate safe working conditions are provided before,
during and after blasting has taken place.
• The correct Personal Protective Equipment (PPE) must be
worn when operating the Quill Falcon Cyclone this includes:
Hard helmet
Ear protection
Full face visor
Anti vibration work gloves
Toe protected boots
Work overalls
Respiration mask or full breathing apparatus if hazardous
materials are being removed
• Personnel charged with operation, maintenance, inspection
and assembly must be in possession of the appropriate
qualifications for the tasks. Personnel lacking the required
skills and knowledge must receive training and instruction.
If necessary, the operating company may commission the
manufacturer or supplier to conduct these training courses.
Furthermore, the operating company must ensure that the
personnel fully comprehend the contents of the operating
instructions.
• Personal safety must be ensured at all times when the
system is in operation. Operatives of the system must work
within their capabilities and seek assistance if unsure.
• Blasting areas must be adequately sealed to prevent
damage or injury to persons or property.
• Warning signs of dangers must be positioned around the
perimeter of the blasting operation and measures must be
taken to ensure that no one enters the area of the blasting
operation without permission and without adequate safety
protection equipment.
• Please note, abrasive ricochet from the blast cleaning
operation can be dangerous and all personnel within the
area must wear adequate protection.
• In the interests of safety and efficiency it is necessary that
the blaster and pot man operate some form of signalling or
communication system.
• It is important that all hoses are connected correctly and
securely using the necessary whip check safety devices.
• Escaping air is dangerous. It is essential that all air hose
connections are secure and that any sealing gaskets
required are in good condition and used in the correct
position. A back pressure is created by the action of the
compressed air passing through the nozzle. Therefore the
operator must ensure he has adopted a safe stance and
position and must maintain a firm hold of the nozzle
holder/blast hose.
• Ensure that the compressed air supply to the machine is
turned off and all airlines are purged of pressure (follow
start/stop procedure) before any maintenance work is
carried out. Precautions should be taken to prevent
accidental turning on of the compressor air supply.
• The working pressure of each machine is 10 bar and must
not be exceeded. A periodic examination/pressure test is
essential.
• Never attempt to wheel the machine over rough/uneven
ground. For hoisting, lifting lugs provided on the blast
machine must be used. Do not connect slings to other parts
of the machine. Always disconnect ancillary hoses from the
machine and ensure the machine is empty of abrasive prior
to it being moved. Hoisting/lifting of Quill Falcon Trailer or
Quill Falcon Complete is not advisable.
• If the Quill Falcon Cyclone is not to be used for a period of
time in excess of five days. it is advisable that it is empty of
abrasive - this will assist in preventing unnecessary
blockages. If using calcium carbonate or sodium
bicarbonate please empty machine after one day.
• The operation of this equipment can generate noise
levels which can be damaging to the ears. It is essential
that the operator, pot man and all other personnel in the
vicinity be made aware of this and that suitable ear
defenders are worn.
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