Quattroflow QT 10 Operating And Installation Instructions Download Page 9

 

 

9

 

 

QT10

 

&

 

QT20

   

 

 

 

 

 

                                                       

QT30

 

 

 

 

 
 
 
 

Start

up

 

operations

 

 

Please

 

note

 

that

 

the

 

pump

 

needs

 

to

 

be

 

properly

 

primed

 

in

 

order

 

to

 

achieve

 

a

 

stable

 

flow

 

and

 

low

 

pulsation.

 

A

 

minimum

 

flow

 

rate

 

is

 

required

 

for

 

the

 

priming

 

(complete

 

removal

 

from

 

air

 

inside

 

the

 

pump

 

chamber).

  

The

 

following

 

table

 

indicates

 

the

 

minimum

 

required

 

pump

 

speed

 

for

 

water

 

with

 

<0.5

 

bar

 

discharge

 

pressure.

 

Please

 

note

 

that

 

these

 

values

 

may

 

depend

 

on

 

the

 

installation.

 

The

 

duration

 

of

 

the

 

vent

 

process

 

at

 

a

 

given

 

min.

 

pump

 

speed

 

is

 

generally

 

from

 

5

 

to

 

10

 

seconds.

 

 

Pump

 

size

 

Min.

 

pump

 

speed

 

Min.

 

flow

 

rate

 

at

 

free

 

flow

 

QT10

 

ca.

 

1000

 

rpm

 

ca.

 

75

 

l/h

 

(0.33

 

gpm)

 

QT20

 

ca.

 

500

 

rpm

 

ca.

 

300

 

l/h

 

(1.32

 

gpm)

 

QT30

 

ca.

 

500

 

rpm

 

ca.

 

3200

 

l/h

 

(14

 

gpm)

 

 

The

 

QT30

 

pump

 

unit

 

is

 

mounted

 

on

 

a

 

stainless

 

steel

 

base

 

plate.

 

The

 

standard

 

version

 

of

 

the

 

pump

 

sizes

 

QT10

 

and

 

QT20

 

must

 

be

 

fixed

 

by

 

using

 

suitable

 

screwing.

 

 

QuattroTec

 

pumps

 

are

 

self

priming

 

and

 

can

 

run

 

dry.

 

Inside

 

the

 

pump

 

chamber

 

there

 

are

 

no

 

rotating

 

parts

 

that

 

might

 

cause

 

heating

 

up

 

of

 

the

 

product

 

or

 

shed

 

particles.

 

 

Before

 

start

up

 

of

 

the

 

pump

 

anyone

 

should

 

acquaint

 

oneself

 

with

 

the

 

explanations

 

of

 

the

 

chapter

 

troubleshooting

 

(see

 

page

 

27).

 

Only

 

by

 

this

 

the

 

defect

 

quickly

 

can

 

be

 

realized

 

and

 

eliminated

 

in

 

case

 

of

 

trouble.

 

Problems

 

which

 

cannot

 

be

 

solved

 

or

 

with

 

an

 

unknown

 

reason

 

should

 

be

 

passed

 

on

 

to

 

the

 

manufacturer.

 

 

Prior

 

to

 

each

 

use

 

we

 

recommend

 

to

 

flush

 

the

 

pump

 

with

 

a

 

proper

 

fluid.

 

 

Before

 

using

 

your

 

pump

 

in

 

your

 

process

 

perform

 

a

 

test

 

run

 

to

 

get

 

used

 

to

 

the

 

specific

 

properties

 

of

 

the

 

pump.

 

 

If

 

hoses

 

were

 

used

 

in

 

the

 

suction

 

line,

 

make

 

sure

 

that

 

they

 

do

 

not

 

collapse

 

due

 

to

 

the

 

negative

 

pressure..

 

 

When

 

installing

 

the

 

pump

 

please

 

consider

 

that

 

around

 

the

 

pump

 

enough

 

space

 

is

 

available

 

for

 

operation

 

and

 

maintenance.

 

Pay

 

attention

 

to

 

the

 

required

 

space

 

needed

 

for

 

assembly

 

and

 

disassembly

 

of

 

the

 

pump

 

chamber.

 

 

During

 

start

up

 

pay

 

attention

 

to

 

the

 

warning

 

and

 

safety

 

instructions

 

of

 

this

 

manual.

 

 

QuattroTec

 

pumps

 

can

 

be

 

built

 

according

 

to

 

special

 

customer

 

requirements.

 

These

 

modified

 

pumps

 

can

 

be

 

different

 

from

 

this

 

one

 

that

 

is

 

described

 

in

 

this

 

manual.

 

However

 

the

 

basic

 

information

 

is

 

applicable

 

to

 

all

 

of

 

the

 

QuattroTec

 

pumps.

 

Please

 

do

 

not

 

hesitate

 

to

 

contact

 

us

 

for

 

further

 

information.

 

 

 

Does

 

not

 

allow

 

draining

 

above

 

discharge

 

side

 

of

 

the

 

pump!

 

Summary of Contents for QT 10

Page 1: ...RATIN NG AND INST TALLA Read ATION Qu Q Diap Origin d carefully N INST uattr Seri Quate phragm QT QT QT nal Inst y before p TRUCT roTe ies rnary m Pum 10 20 30 tructio pump inst TIONS ec mp on tallat...

Page 2: ...ety instructions 11 Maintenance and servicing 14 Disassemby assembly QT10 15 Pump chamber 15 Elastomers 15 Shaft bearing cap unit 15 Tightening torques 16 Exploded views 16 Spare part kits 18 Dimensio...

Page 3: ...ical damages At sealing areas or connections liquid can be released uncontrollably then STORAGE In general the QuattroTec pump is delivered operational and packaged If the unit is not installed right...

Page 4: ...e Housing N no no N no no B yes no N no no OPERATION IN EXPLOSION PROOF AREAS AND FOR FLAMMABLE LIQUIDS REG NO PTB 03 ATEX D004 For flammable liquids as well as for applications in explosion proof are...

Page 5: ...ves EPDM EPDM EPDM Standard Diaphragm Santoprene Santoprene Santoprene O Rings EPDM EPDM EPDM Motor Type AC motor AC motor AC motor Pump Speed Range rpm 75 3000 50 2400 30 1200 Rated Speed 50Hz rpm 28...

Page 6: ...r to water ng at the ch fter the final S at ambient arts above w l assembly of temperatur were ascerta f the pump 0 psi 0 psi re and discha ained with n 43 ps 43 psi arge pressur new diaphra si 87 p 8...

Page 7: ...QT 30 0 psii 43 p psi 87 psi 7...

Page 8: ...ification from the pump for the maximum allowed pressure 3 High inlet pressure In case of high inlet pressure e g due to high filling level of the feeding vessel we recommend to install a pressure red...

Page 9: ...anyone should acquaint oneself with the explanations of the chapter troubleshooting see page 27 Only by this the defect quickly can be realized and eliminated in case of trouble Problems which cannot...

Page 10: ...50 C at 80 of the maximum RPM for approximately 30 min Check before if surrounding conditions e g pipe diameter system pressure rating allow to operate the pump at this speed 3 Final rinse with pure w...

Page 11: ...ctions In case of non compliance with the safety instructions may cause danger to personnel equipment and environment It can cause for example Failure of the proper function of the pump system Failure...

Page 12: ...dmissible modes of operation A safety operation of the pump is ensured only by an appropriate use according to the specific data of the enclosed pump data sheet The values limitations given in the dat...

Page 13: ...generate an infinitely high pressure even at low speed rpm Prior to each start of the pump check and make sure that the discharge line is not closed or restricted The design of the discharge line mus...

Page 14: ...it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearing...

Page 15: ...he hexagon so he whole comp he hexagon so ixingring Pos sketch below he hexagon so ixingring Pos sketch below the shaft bea the locking scr the hexagon s the hexagon s he whole com assembly di dentifi...

Page 16: ...ning torque Nm 2 6 Hex tip screw driver 2 5 mm 2 2 9 Hex tip screw driver 3 mm 4 2 7 Screwdriver for slotted cheese head screw 2 5 2 2 Hex tip screw driver 2 mm 0 6 Components QT10 Drive unit A ring d...

Page 17: ...17 Pump chamber incl connections QT10 C Drive unit QT10 A...

Page 18: ...t valve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT10 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT10 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bea...

Page 19: ...mbling please n he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole...

Page 20: ...20 Components QT20 Drive unit A ring drive B pump chamber C Ring drive QT20 B...

Page 21: ...21 Pump chamber incl connections QT20 C Drive unit QT20 A...

Page 22: ...lve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT20 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing...

Page 23: ...the lash for he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole com...

Page 24: ...24 Components QT30 Drive unit A ring drive B pump chamber C base plate D Ring drive QT30 B...

Page 25: ...25 Pump chamber incl connections QT30 C Drive unit and base plate QT30 A D...

Page 26: ...valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT30 6 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing cap incl 3 resp 5...

Page 27: ...he liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X X The diameters of the pipes in suction or pressure line are too small...

Page 28: ...nstalled in the ring drive unit Plastic pump chamber with pressure plate Please regard the corresponding additional information and manufacturer manuals Subject to change without notice 2016 09 ALMATE...

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