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Quattroflow QF5K, Operating Manual

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Quattroflow QF5K Operating Manual Download Page 19

 

Description 

19 

 

3.5.2  Pump chamber QF5C 

 

Figure 9 Sub-assembly pump chamber QF5C 

Designations correspond to the included parts list 

Torques 

Figure 9 Sub-assembly pump chamber QF5C

 

Item 

Designation 

Nm 

9 

Clamping ring 

18 

8 

Pump housing 

35 

7 

Diaphragm support screw 

6 

10 

Diaphragm housing cover to pump housing 

10 

11 

Diaphragm housing cover to valve plate 

10 

 

Summary of Contents for QF5K

Page 1: ...QF5K QF5K HT QF5KQcon QF5KCD Stainless Steel 4 Piston Diaphragm Pump Operating Manual Translation of original operating manual...

Page 2: ...3 3 Technical data 8 3 4 Performance charts 12 3 5 Sub assemblies 14 3 6 Control panels 27 3 7 Optional accessories 27 3 8 Information on the pump 27 4 Assembly installation 28 4 1 Transport and stor...

Page 3: ...eration or misuse failure to observe the information in the operating manual especially the safety notes as well as unauthorised modification of the pump or installation of non genuine spare parts The...

Page 4: ...V 400 V Speed control Control panel or external via analogue input Eccentric shaft 5 Flow rate 50 6000 lph Pump QF5KQcon Integrated control panel Drive Servo motor 230V 400 V Speed control Control pan...

Page 5: ...lines are adequately dimensioned and fastened Only apply pressure to the pump chamber when the the pump chamber is mounted on the drive 2 3 2 Hot surfaces The pump can deliver hot fluids Strong and h...

Page 6: ...se The pump can cause noise pollution 80 dB It is recommended to wear suitable hearing protection 2 4 Personnel requirements Persons who work with the pump must meet the following requirements Compete...

Page 7: ...he pump is independent of the direction of rotation of the motor The pump is self priming and dry run protected The pump head contains no rotating parts that rub together As a displacement pump the pu...

Page 8: ...of fluid 40 C bar 6 4 continuous 40 C bar 4 Maximum temperatures Pumped fluid C 80 short term CIP C 90 short term SIP C 130 Autoclave C 130 Suction lift dry at optimum speed Lift m 2 at 1000 rpm Volum...

Page 9: ...sions with motor and housing Length L mm 870 851 950 310 Width W mm 250 275 275 320 Height H mm 333 384 405 440 Pump weight incl chamber kg 95 110 115 70 IP protection class entire pump IP 55 54 54 55...

Page 10: ...5 Power KW 2 2 Shaft diameter mm 28 25 24 IP protection class IP 55 65 Colour RAL 7030 9005 9001 Forced ventilation Mounted on motor Integrated into hood Coupling KTR Rotex GS24 Gear ratio 1 2 67 bel...

Page 11: ...N PE 3L PE Fuse A 16 Length cross section power supply cable m mm 5 5x2 5 Mains connector 16A CEE plug Free cable end 16A CEE plug Free cable end 16A CEE plug 16A CEE plug Length connecting cable for...

Page 12: ...speed is equal to the motor speed when the motor is coupled directly to the pump With gear motors the pump speed is equal to pump speed motor speed ratio Conditions Test fluid water at room temperatu...

Page 13: ...Description 13 Figure 2 QF5KCD Figure 3 QF5HT and QF5QCON...

Page 14: ...chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E Base plate Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q 5 PQ5G Dr...

Page 15: ...Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E HT Base plate Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q 5 PQ5G HT Drive unit Fi...

Page 16: ...chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E Q Base plate Sub assembly drive unit PQ5G 5 PQ5G HT Drive unit Figure 20 S...

Page 17: ...ing drive Figure 8 Sub assembly ring drive PQ5A 2 QF5C Pump chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ50H Rack Figure 1...

Page 18: ...Description 18 3 5 1 Ring drive PQ5A Figure 8 Sub assembly ring drive PQ5A Designations correspond to the included parts list...

Page 19: ...C Designations correspond to the included parts list Torques Figure 9 Sub assembly pump chamber QF5C Item Designation Nm 9 Clamping ring 18 8 Pump housing 35 7 Diaphragm support screw 6 10 Diaphragm h...

Page 20: ...PQ5U Figure 10 Sub assembly connecting nozzle PQ5U Designations correspond to the included parts list Base plate PQ5E PQ5E HT PQ5E Q Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q Designations...

Page 21: ...Description 21 3 5 4 Rack PQ50H Figure 12 Sub assembly rack PQ50H Designations correspond to the included parts list...

Page 22: ...ive unit PQ5G Figure 13 Sub assembly drive unit PQ5G Designations correspond to the included parts list 3 5 6 Drive unit PQ5G HT Figure 14 Sub assembly drive unit PQ5G HAT Designations correspond to t...

Page 23: ...5 7 Drive unit PQ50G Figure 15 Sub assembly drive unit PQ50G Designations correspond to the included parts list 3 5 8 Housing PQ5N Figure 16 Sub assembly housing PQ5N Designations correspond to the in...

Page 24: ...Description 24 3 5 9 Housing PQ44N HT Figure 17 Sub assembly housing PQ44N HAT Designations correspond to the included parts list...

Page 25: ...Housing PQ44N Q Figure 18 Sub assembly housing PQ44N Q Designations correspond to the included parts list 3 5 11 Motor flange PQ5T Figure 19 Sub assembly motor flange PQ5T Designations correspond to t...

Page 26: ...Description 26 3 5 12 Motor flange PQ5T HT Figure 20 Sub assembly motor flange PQ5T HT Designations correspond to the included parts list...

Page 27: ...ode are equipped with the QControl control panel The control panel is covered by a separate operating manual therefore see the QControl manual for further information 3 7 Optional accessories These op...

Page 28: ...ns o Ambient temperature between 10 C and 55 C at a relative humidity below 65 o No exposure to heat sun heaters Lift the pump evenly at the base plate The pump is heavy Carry the pump together with a...

Page 29: ...pump with a suitable preliminary fuse RCCBs must be type B or B Plug connections must be suitable for industrial applications in accordance with IEC 60309 If the risk analysis demands integrate the p...

Page 30: ...r scalding Never switch the pump on if the pressure side might be closed Check the system beforehand especially for possible leakages and visible damage Open the pressure line Flush the pump thoroughl...

Page 31: ...cleaning The pump chamber is cleaned when the pump chamber is installed on the drive DANGER The alkaline solutions used for cleaning are strong They could cause burns Wear protective goggles protecti...

Page 32: ...TION The diaphragms can be deformed in the autoclave Do not exert pressure on the clamping ring Figure 23 during autoclaving Position the pump chamber in the autoclave as shown Figure 23 Position of t...

Page 33: ...hey could cause burns Wear protective goggles protective gloves and safety clothing Observe the safety data sheet Disassemble the pump chamber see chapter 6 5 2 Disassembling the pump chamber on page...

Page 34: ...e connecting nozzles 2 PQ5U item 1 Figure 10 Replace the O rings 3 QF5C item 6 5 Figure 9 Mount the connecting nozzles 2 PQ5U item 1 Figure 10 Fasten the screws 1 PQ5U item 2 Figure 9 Mount the O ring...

Page 35: ...mbling the pump chamber on page 33 Remove the screws 1 PQ5T item 4 Figure 19 Disassemble the ring drive together with the coupling half 2 PQ5A PQ5G item 2 Figure 13 For QF5KCD pump Remove the screws 1...

Page 36: ...nt the assembly bolt PQ5A item 2 Figure 8 on the new unit Insert the new unit into the ring drive Fasten the first three screws 1 PQ5A item 4 Figure 8 Unscrew the assembly bolt 2 Fasten the last screw...

Page 37: ...ing the pump chamber on page 38 For QF5KCD pump Mount the ring drive 1 PQ5A CD Figure 8 Fasten the screws 2 PQ50H item 5 Figure 12 Mount the toothed disc incl bush and toothed belt 3 PQ50G item 2 5 Fi...

Page 38: ...e suction and pressure side fit optimally in the machine Hereby also turn the clamping ring QF5C item 4 figure 9 so that the clamping ring screw QF5C item 9 figure 9 is accessible Optimum emptying of...

Page 39: ...lication and the pumped fluid Only use genuine spare parts Recommended interval Component Activity After opening the pump chamber Elastomers Diaphragm Valves O rings Replace available as a replacement...

Page 40: ...e wrong Check the basic settings Reset the basic settings Are operating noises getting louder NO YES The ball bearings on the eccentric shaft are defective Renew the ball bearings on the eccentric sha...

Page 41: ...the screw The coupling halves are too close together Mount the coupling with the necessary clearance The connecting element of the coupling is worn Replace the coupling The pump and motor are not corr...

Page 42: ...ion certificate Contact Service see chapter 1 1 Manufacturer and Service on page 3 9 Disposal The pump consists basically of the following materials Steel and stainless steel Non ferrous metals Plasti...

Page 43: ...aphragm support Component mounted on the back of the diaphragm and connecting the clamping ring to the diaphragm Residual volume Medium volume that can remain in the pump after running empty Recircula...

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