Quattroflow QF1200 Installation, Operation And Troubleshooting Instructions Download Page 14

Quattroflow Installation, Operation & Troubleshooting Guide

 

Rev. 0 

Page 14 of 25

 

 

 

www.quattroflow.com  

 

 

6

 

CLEANING 

 

The following chapter shows the different cleaning processes for Quattroflow pump chambers. Please note 
that not all three cleaning methods are suitable for all types of pump chambers. 
 

Pump chamber type 

CIP 

SIP 

Autoclave 

Multiple-Use pump chamber 
made of stainless steel 
Valve plate made of stainless steel 

 

 
Yes 

 
Yes 

 
Yes 
 

Multiple-Use pump chamber 
made of stainless steel 
Valve plate made of PP (Polypropylene) 

(only for QF4400S / QF5050S) 

 

 
 
Yes 

 
 
No 

 
 
No 

Single-Use pump chamber 
made of PP (Polypropylene) 

 

 
No 

 
No 

 
Yes 

(except QF20K SU)

 

Single-Use pump chamber 
made of injection molded PE (Polyethylene) 

(only for QF1200SU) 

 

 
No 

 
No 

 
No 

 
 

6.1

 

CIP – Cleaning in place 

The Quattroflow pump (multiple use) can be used as 

active CIP-pump 

to pump the CIP medium through the 

complete skid. 
Also it is possible that another 

external pump

 is used as CIP-pump. Please find some further information for 

both operating modes below. 
 

Quattroflow Pump as active CIP pump: 

Depending on the products in contact with the pump and given requirements the cleaning procedure needs 
to be adapted accordingly. It is the responsibility of the user to verify the cleaning efficiency. Safety rules and 
safety measures like  protective glasses, gloves and protective  clothing have to be  followed and used when 
working with chemicals like sodium hydroxide (NaOH).  
 
As a general rule we recommend to clean the pump according to the following procedure: 

1.

 

Pre rinse the pump with pure water, until residual amounts of product have been removed. 

2.

 

Cleaning step with 0.5 M NaOH (ca. 50°C) at 80% of the maximum RPM for approximately 30 min. 
Check before, if surrounding conditions (e.g. pipe diameter, system pressure rating) allow to operate 
the pump at this speed. 

3.

 

Final rinse with pure water, until neutrality has been achieved (e.g. by measuring conductivity or pH 
of the rinse water). 

 
 

Temperature for CIP-medium: max. 90 °C (194 °F) 
Pressure: max. 4 bar (58 PSI) 
The flow rate should not be higher than 80% of the maximum flow rate which is given for 
the used Quattroflow pump (please see given table below). 
Please check the chemical resistance of the product wetted materials against the used CIP 
mediums. 

 
 
 

Summary of Contents for QF1200

Page 1: ...Quattroflow Installation Operation Troubleshooting Guide Version Rev 0 July 2017...

Page 2: ...et line 10 4 3 Protection from high pressure 10 4 4 High inlet pressure 10 4 5 Flow directions 11 4 6 Product connections 11 5 Start up operations 12 5 1 Mounting the pump 12 5 2 Mounting the pump cha...

Page 3: ...Quattroflow Installation Operation Troubleshooting Guide Rev 0 Page 3 of 25 www quattroflow com Revision Date Changes Comment Issued by 0 July 2017 First Release Tim Dudda...

Page 4: ...ch application and it gives important points for consideration for planned systems For end users we bring together topics like installation operation and maintenance We want to ensure a safe and relia...

Page 5: ...plasma products therapeutic proteins monoclonal antibodies vaccines and other high value products Technical definition Reciprocating positive displacement pumps Diaphragm pump membrane pump The Quattr...

Page 6: ...flow rate and discharge pressure The pump speed is directly related to the flow rate The following factors influence the correlation between pump speed and flow rate Back pressure Medium density and v...

Page 7: ...ct the Quattroflow Team to get more information and support The chemical resistance depends on some factors like mixture concentration temperature and standing time In case that the chemical resistanc...

Page 8: ...resistance of some selected mediums Please note that this table is for indication only and needs to be verified with the actual medium in the process 3 2 Solids and suspensions Solid particles should...

Page 9: ...Please make sure that the pump is always operated in the linear range of the performance curve see Figure 4 If the pump is operated at higher motor speeds outside the linear flow range damage of diap...

Page 10: ...ly equivalent with the internal diameter form the pump connector If the inner diameter of the outlet line is too small the pump performance is limited Make sure that the outlet pipe or hose is safe ag...

Page 11: ...e pump chamber and are marked with IN inlet and OUT outlet Please see the drawings below for Quattroflow pump chamber orientation which are supplied as standard ex works All QF pump chambers can be ro...

Page 12: ...is built on ex works If you have ordered a Quattroflow Single Use Pump or just a Single Use pump chamber the chamber will be supplied separately The front crews and the clamping ring screw have to be...

Page 13: ...ccentric shaft Min pump speed for self venting at free output Min flow rate for self venting at free output QF150 5 ca 1000 rpm ca 75 l h QF1200 5 Standard ca 500 rpm ca 300 l h QF1200 3 ca 900 rpm ca...

Page 14: ...as active CIP pump Depending on the products in contact with the pump and given requirements the cleaning procedure needs to be adapted accordingly It is the responsibility of the user to verify the...

Page 15: ...e fluid path through the pump is only open in flow direction from inlet to outlet connection port It is not possible to rinse the pump in reversed flow direction because the check valve will not open...

Page 16: ...pressure barg 89 0 1 170 0 1 348 0 1 516 0 3 680 0 5 840 0 6 Table 8 Pressure drop of QF1200 pump chamber at different flow rates Water RT Pump size QF4400 QF5050 Pressure sensor 2 Flow rate l h Diffe...

Page 17: ...um SIP cycles depends on further process conditions e g medium temperature flow rate back pressure Condensate removal after SIP process After SIP process Quattroflow pumps may contain a non recoverabl...

Page 18: ...utlet of the pump e g by connecting hoses Ensure that a free interchange of gas and steam over a sterile barrier e g sterile filter at in and outlet is available 5 Autoclaving of the prepared pump cha...

Page 19: ...F150 and QF1200 we recommend a vertically mounted pump chamber inlet up outlet down for optimized drainability The shown standard orientation for QF4400 QF5050 and QF20K pump series is also the recomm...

Page 20: ...de Rev 0 Page 20 of 25 www quattroflow com QF4400 QF5050 QF20K Standard orientation Optimized drainability Pump drive horizontally standard inlet up outlet down standard Table 11 Standard and optimize...

Page 21: ...t and the outlet site of the pump chamber for draining after the process or cleaning procedure is finished For new or existing Quattroflow pump with gear motors there are some points which have to be...

Page 22: ...of 25 www quattroflow com QF4400 QF20K Full drainability Pump drive Vertically Pump chamber downwards Figure 9 QF4400 and QF20K orientation for full drainability Please contact the support team to ge...

Page 23: ...ts to warm Too high pulsation Diaphragm damage X X The front screws of the pump chamber pressure plate are not tightened enough Fix it with the defined tightened torque X Check the direction of flow s...

Page 24: ...gm is burst replace with respective elastomer service kit X X X X O rings between valve plate and pump housing are defective Replace with respective elastomer service kit X X The clamping ring screw g...

Page 25: ...g Guide Rev 0 Page 25 of 25 www quattroflow com Subject to change without notice ALMATEC Maschinenbau GmbH Carl Friedrich Gauss Str 5 47475 Kamp Lintfort Germany Telephone 49 2842 9610 Telefax 49 2842...

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