Quattroflow 5050SU Operating And Installation Instructions Download Page 9

 

 

  

 

                                                                                                                     

 

QF5050SU; edition 2016-05; page 9 of 18   

 

3.9. Further warning and safety instructions 

These warning hints are to prevent the user from an inadmissible mode of operation. These 
warning hints are to be strictly followed to avoid any damage of the pump and/or any danger to 
personnel 

The maximum allowed discharge pressure depends on the temperature of the fluid: 

pmax at room temperature = 4  bar (>40°C = 4 bar)

. An exceeding of the maximum 

allowed discharge pressure must avoid in any case (do not remove the warning sign 
at the pump). As a result – if only temporarily – of an exceeding of the allowed 
discharge pressure the diaphragm can be damaged. The resulting leakage may lead 
to a loss of the pumping fluid and damages of properties and/or persons. Pay 
attention to a sufficiently dimensioned piping on the suction and discharge line to 
prevent a too high pressure in the pump. 

The pump chamber may not be set under 

pressure when it is not mounted on the drive.

 

 

The free cross section of the suction side as well as the length must be measured in 
such a way to avoid cavitation.    

 

The use of a safety device (e.g. pressure switch) can be necessary..

 

 

Please make sure that prior to the start of the pump the discharge line is checked. 
Make sure that there is no flow restriction in the discharge line to avoid any over 
pressure (e.g. closed valve). 

 

Flush the pump prior to use with appropriate fluid (e.g. buffer). 

 

Foundation design: The foundation must be designed so that it can take the weight of 
the pump aggregate on the entire surface.  . 

 

Please make sure that the pump is operated with the proper mains voltage and 
frequency to avoid damages and electrical danger. 

 

Make sure that the slots for the cooling air are not blocked. 

 

Due to the versatile possibilities to use the Quattroflow pump it is highly 
recommended to check case by case if the pump will be the right tool for the specific 
application. The user/operator is responsible to perform a proper method of testing if 
the pump should be applied for his specific application. The chemical and thermal 
compatibility of the elastomeric parts of the pump with the fluid that will be pumped 
are to be checked by the operator before the first process run.

 

E.g. Oily, fatty fluids or 

solvents might cause a swelling and/or destruction of the elastomeric components. If 
in doubt, please contact the manufacturer! 

 

Operating the pump in humid or aggressive air can cause damages to the motor and 
control box. 

 

The control box should not be exposed to spray/splash water or to heat sources.  

 

Depending on the conditions of operation, the liquid conveyed might escape from the 
pump in case of a diaphragm rupture. For further safety requirements the optional 
equipment diaphragm monitoring is recommended. 

 

Pools of liquid which appear in the near outer area of the pump have to be inspected 
on danger potential, if necessary safety measures are to be taken. 

 

Chemical and biological reactions in the product chamber of the pump (mixture of 
different substances) and the freezing of the liquid have to be avoided. 

 

To avoid corrosion the contact of aggressive solutions (e.g. NaCl, HCl) with the outer 

stainless steel surfaces of the pump (e.g. hood, frame) has to be prevented. 

 

 

The Quattroflow pump is a positive displacement pump and can theoretically generate 

an infinitely high pressure even at low speed (rpm). Prior to each start of the pump 
check and make sure that the discharge line is not closed or restricted. The design of 
the discharge line must not build up a pressure of > 4 bar (58 psi). 

 

If suction and/or discharge line are flexible tubing, then make sure that these tubing 

do have the proper pressure rating for the full range of temperatures that are applied. 

 

Please follow the general safety guidelines when handling chemical fluids (wear 

gloves and/or glasses) before the pump chamber will be opened. 

Summary of Contents for 5050SU

Page 1: ...aternary Pump With Polypropylene Pump Chamber Single Use Please read this manual carefully before start up of the pump and take care of an appropriate instruction of the operating staff Attention Plea...

Page 2: ...structions 7 3 5 Safety hints for the operator 7 3 6 Safety instructions for maintenance inspection and mounting operations 8 3 7 Unauthorized reconstruction and spare part usage 8 3 8 Inadmissible mo...

Page 3: ...dness dirtying UV radiation and mechanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and...

Page 4: ...dges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filli...

Page 5: ...ck with appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specif...

Page 6: ...ump chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors s...

Page 7: ...the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the handling of...

Page 8: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Page 9: ...y case if the pump will be the right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application...

Page 10: ...box or the motor is to be opened only by skilled personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere c...

Page 11: ...verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Tension roller Q531053020 and drive belt Q6158 419 with wea...

Page 12: ...idation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Page 13: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Push SU pump ch...

Page 14: ...Tension roller Q531053020 Drive belt Q6158 419 The replacement of the bearing unit can be conducted by the operator The following drawings describe it step by step 7 For mounting the pump chamber to...

Page 15: ...e liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken chang...

Page 16: ...If translation is used Pump rpm motor rpm x reduction ratio 0 10 20 30 40 50 60 70 80 90 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 0 200 400 600 800 1000 1200 Flow rate L min F...

Page 17: ...e approx cm inch 1669 259 Speed range pump rpm 1 1285 Connection specification inlet standard Connector 1 5 TC Flange diameter mm inch 50 5 Internal diameter mm inch 34 Connection specification outlet...

Page 18: ...x height mm inch 234 x 105 x 314 9 21 x 4 13 x 12 36 Weight approx kg lb 8 17 64 All technical data relate to a Quattroflow pump in the standard version Special designed pumps e g special product conn...

Reviews: