Quattroflow 5050SU Operating And Installation Instructions Download Page 11

 

 

  

 

                                                                                                                     

 

QF5050SU; edition 2016-05; page 11 of 18   

 

4. Maintenance/Servicing of the QF 5050SU 

 
Due to the robust construction the Quattroflow pump are widely maintenance-free. The ball bearings 
do not need any extra lubrication. 
 
We recommend the following maintenance intervals for the different pump parts: 
 
Component Maintenance 

interval 

Action 

Shaft-bearing-cap unit  

1000 h operating hours, 
at least once a year 

Replacement of the complete 
unit  (kit order no. 
PSKITWLC44) 

Tension roller / 
Drive belt 

Once a year 

Wear control (in case of 
replacement: order no. 
Q531053020 resp. Q6158.419); 
Pay attention tot he belt tension 
(chapter 4.2, image 6) 

Motor 

Pay attention to the maintenance information of the manual of the 
motor 

Coupling 

Pay attention to the maintenance information of the manual of the 
coupling 

Gear 

Pay attention to the maintenance information of the manual of the 
gear 

 
 
In case of a broken diaphragm the complete pump chamber should be replaced. In this case the ball 
bearings of the drive shaft should be verified. For corrosion reasons or a clearly audible operating 
noise the parts of the bearing service kit should be also replaced. (PSKITWLC44).  
Tension roller (Q531053020) and drive belt (Q6158.419) with wear indications has to be changed 
also. In general it is recommended to replace the elastomer parts whenever the pump chamber is 
opened. 
 

 

Please follow the general guidelines and safety advices when 
handling with chemicals

 
         

 

Disconnect mains supply before opening the pump housing! 

Basically, operations at the pump must be performed during standstill only. The motor 
has to disconnect from the power supply, e.g. by pulling out the power plug or using a 
repair switch, and has to secure against unintentional switch-on. This can be realized by 
a lockable emergency switch. To prevent an accidental re-starting a danger sign should 
be installed.. 
 
 

After purging the pump with air there might be a small residual 
amount of fluid inside the pump chamber.  
Flush the pump chamber thoroughly and check the rinse fluid. 
 
The dismounting and mounting of the pump should be done on a 
rigid table or work bench. Please note: the pump is heavy. 
 
All further warning and safety instruction of chapter 3 has to be 
respected. 

 
 
 
 

Summary of Contents for 5050SU

Page 1: ...aternary Pump With Polypropylene Pump Chamber Single Use Please read this manual carefully before start up of the pump and take care of an appropriate instruction of the operating staff Attention Plea...

Page 2: ...structions 7 3 5 Safety hints for the operator 7 3 6 Safety instructions for maintenance inspection and mounting operations 8 3 7 Unauthorized reconstruction and spare part usage 8 3 8 Inadmissible mo...

Page 3: ...dness dirtying UV radiation and mechanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and...

Page 4: ...dges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filli...

Page 5: ...ck with appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specif...

Page 6: ...ump chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors s...

Page 7: ...the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the handling of...

Page 8: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Page 9: ...y case if the pump will be the right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application...

Page 10: ...box or the motor is to be opened only by skilled personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere c...

Page 11: ...verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Tension roller Q531053020 and drive belt Q6158 419 with wea...

Page 12: ...idation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Page 13: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Push SU pump ch...

Page 14: ...Tension roller Q531053020 Drive belt Q6158 419 The replacement of the bearing unit can be conducted by the operator The following drawings describe it step by step 7 For mounting the pump chamber to...

Page 15: ...e liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken chang...

Page 16: ...If translation is used Pump rpm motor rpm x reduction ratio 0 10 20 30 40 50 60 70 80 90 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 0 200 400 600 800 1000 1200 Flow rate L min F...

Page 17: ...e approx cm inch 1669 259 Speed range pump rpm 1 1285 Connection specification inlet standard Connector 1 5 TC Flange diameter mm inch 50 5 Internal diameter mm inch 34 Connection specification outlet...

Page 18: ...x height mm inch 234 x 105 x 314 9 21 x 4 13 x 12 36 Weight approx kg lb 8 17 64 All technical data relate to a Quattroflow pump in the standard version Special designed pumps e g special product conn...

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