background image

 

QF4400SU; edition 2018-11; page 9 of 19  

 

 

3.6. Safety instructions for maintenance, inspection and mounting 
operations 

o

 

Basically, operations at the pump must be performed during standstill only. 
The motor has to disconnect from the power supply, e.g. by pulling out the 
power plug or using a repair switch, and has to secure against unintentional 
switch-on. This can be realized by a lockable emergency switch. To prevent 
an accidental re-starting a danger sign should be installed. 

o

  The operator must ensure that all maintenance, inspection and installation work is 

performed by authorized and qualified skilled personnel acquainted themselves 
with this manual.  

o

  Before starting to disassemble the pump, take care that the pump has been 

emptied, rinsed, depressurized and disconnected at all phases of the power 
supply. Both ports piping are to be closed and drained if applicable. If the pump is 
being deported from the plant, a reference about the delivered liquid has to be 
attached. 

o

  Pumps or aggregates handling noxious fluids (e.g. caustic, bio hazardous) must 

be decontaminated. Immediately following completion of the work, all safety-
relevant and protective devices must be re-installed and/or re-activated. Before 
putting the pump back into operation, take care of the mentioned instructions of 
the chapter “start-up” and check the tightness of the pump. 

o

  Please respect the relevant additional security advices, if the pump has been 

used for aggressive, dangerous or toxic liquids (e.g. suitable protective equipment 
according to the safety data sheet of the liquid). In case of a diaphragm rupture, it 
is possible that residues of the liquid remain behind the diaphragms and in the 
area of the ring drive. Hence, appropriate safety equipment according to the 
safety data sheet of the liquid is indispensable. 

o

  Especially when deliver critical liquids, wear parts, like diaphragms, should be 

replaced within a preventive maintenance. 

o

 

Procedure for pump return: According to the requirements of our 14001-
certification, every unit which is send to ALMATEC for diagnosis or maintenance 
reasons has to be accompanied by a filled out decontamination-sheet. Otherwise 
a processing is not possible. The decontamination-sheet is enclosed to this 
manual. Please pay attention to the further safety regulations.

 

 

3.7. Unauthorized reconstruction and spare part usage 

The  use  of  non-original  Quattroflow  spare  parts  or  not  authorized  accessories  and 
reconstructions lead to the lapse of the warranty immediately. When operating such a 
pump, damages of properties and/or persons cannot be excluded.. 

 

3.8. Inadmissible modes of operation 

A safety operation of the pump is ensured only by an appropriate use according to the 
specific data of the enclosed pump data sheet. The values limitations given in the data 
sheet must not be exceeded.  

 

Summary of Contents for 4400SU Series

Page 1: ...e left hand and with separate control box no image or with integrated controller HT model image right hand other versions are possible Please read this manual carefully before start up of the pump and...

Page 2: ...with the safety instructions 8 3 5 Safety hints for the operator 8 3 6 Safety instructions for maintenance inspection and mounting operations 9 3 7 Unauthorized reconstruction and spare part usage 9 3...

Page 3: ...echanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative humidit...

Page 4: ...p for filter cartridges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers...

Page 5: ...h appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specific pro...

Page 6: ...internal supply voltage too low err4 internal supply voltage too high Attention The optimal motor parameter are set by the factory Only authorized and qualified personnel should change the parameter o...

Page 7: ...p chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors sho...

Page 8: ...ease follow strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materi...

Page 9: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Page 10: ...tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatibili...

Page 11: ...led personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Page 12: ...haft should be verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Please follow the general guidelines and safe...

Page 13: ...dation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Page 14: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Pull SU pump ch...

Page 15: ...e operator The following drawings describe it step by step 3 Mounting in reverse order with the new shaft bearing unit Pay attention that between both coupling halves has to be a gap of 2 3 mm 4 For m...

Page 16: ...d open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of the pipes in...

Page 17: ...rpm x reduction ratio Depending on the selected motor frequency drive combination the motor frequency and the resulting pump speed might differ 6 2 Performance charts of the QF4400SU HT The flow rates...

Page 18: ...eed range pump rpm 20 1200 10 1200 Connection specification inlet standard Connector 1 5 TC 1 5 TC Flange diameter mm inch 50 5 1 99 50 5 1 99 Internal diameter mm inch 34 8 1 37 34 8 1 37 Connection...

Page 19: ...d Motor QF4400SU HT Integrated controller Motor Gear Manufacturer standard Siemens SEW Type 1LE1003 CMP80M Rated speed min 1 1435 50 Hz 1200 Voltage V 230 400 400 Ampacity A 7 7 4 4 13 4 Power KW 2 2...

Reviews: