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Quanmax KUBE-8020, User Manual

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Power Connection        3-3

KUBE-8020 User’s Guide

X

Power Connection

X

DC Power

1) Make sure the power distribution to the DC power feed wires is disconnected.

2) Remove just enough insulator material from the ends of the wires to allow a proper electrical 

connection to the terminal block.

3) Insert the power feed wires into the terminal block and tighten the compression clamps on the top 

side of the terminal block.

Power

Inlet

tighten compression 

clamps

Figure 3-1. Tighten the terminal block compression clamps on the DC inlet

4) Connect the power distribution to the DC power feed wires.

Summary of Contents for KUBE-8020

Page 1: ...KUBE 8020 Fanless Box PC User s Guide Rev 2 00 May 1 2008 ...

Page 2: ... a registered trademark of Quanmax All trademarks registered trademarks and trade names used in this user s guide are the property of their respective owners All rights reserved This user s guide contains information proprietary to Quanmax Customers may reprint and use this user s guide in other publications Customers may alter this user s guide and publish it only after they remove the Quanmax na...

Page 3: ...tion of Liability xxi Maintaining Your Computer xxii Environmental Factors xxii Power Protection xxiii Chapter 1 Product Introduction Overview 1 3 Checklist 1 4 Features 1 5 Product Specifications 1 6 Mechanical Layout 1 7 Front Panel 1 7 Rear Panel 1 7 Mechanical Dimensions 1 8 Chapter 2 Assembly Disassembly Accessing Internal Components 2 3 Removing the Chassis Cover 2 3 Replacing the Chassis Co...

Page 4: ...d Drivers 3 5 Chipset Driver Installation 3 5 Graphics Driver Installation 3 5 Audio Driver Installation 3 5 LAN Driver Installation 3 5 Chapter 4 Maintenance Maintenance and Prevention 4 3 Chapter 5 Interfaces External Connectors 5 3 Internal Connectors and Jumpers 5 5 Jumper Settings 5 7 Connector Pin Definitions 5 8 ...

Page 5: ... I O Pin Header pin definition 5 9 Table 5 13 CD in Connector pin definition 5 9 Table 5 14 IrDA Connector pin definition 5 10 Table 5 15 TV Input Pin Header pin definition 5 10 Table 5 16 Digital I O Pin Header pin definition 5 10 Table 5 17 COM2 4 RS232 Serial Port Header pin definition 5 11 Table 5 18 DVI S PDIF Pin Header pin definition 5 11 Table 5 19 DVI Pin Header pin definition 5 11 Table ...

Page 6: ...vi KUBE 8020 User s Guide ...

Page 7: ...3 Figure 2 2 KUBE 8020 Removing the Chassis Cover 2 4 Figure 2 3 KUBE 8020 System Component Locations 2 5 Figure 2 4 DIMM Memory and 240 pin Socket 2 6 Figure 2 5 Memory Installation 2 6 Figure 2 6 Secure the wallmount L brackets to the KUBE 8020 chassis 2 7 Figure 3 1 Tighten the terminal block compression clamps on the DC inlet 3 3 Figure 5 1 KUBE 8020 Internal Jumper and Connector Locations Top...

Page 8: ...viii KUBE 8020 User s Guide ...

Page 9: ...X Safety Instructions Contents Before You Begin xi When Working Inside a Computer xii Preventing Electrostatic Discharge xiii Instructions for Lithium Battery xiv Voltage Ratings xiv ...

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Page 11: ...tronics service personnel should access the interior of a computer The power supplies produce high voltages and energy hazards which can cause bodily harm Use extreme caution when installing or removing components Refer to the installation instructions in this user s guide for precautions and procedures If you have any questions please contact Quanmax Post Sales Technical Support WARNING High volt...

Page 12: ...void possible damage to system boards wait five seconds after turning off the computer before removing a component removing a system board or disconnecting a peripheral device from the computer When you disconnect a cable pull on its connector or on its strain relief loop not on the cable itself Some cables have a connector with locking tabs If you are disconnecting this type of cable press in on ...

Page 13: ...remove the component s antistatic packing material until you are ready to install the component in a computer Just before unwrapping the antistatic packaging be sure you are at an ESD workstation or grounded This willl discharge any static electricity that may have built up in your body When transporting a sensitive component first place it in an antistatic container or packaging Handle all sensit...

Page 14: ... replace with the same or equivalent type recommended by the manufacturer Do not dispose of lithium batteries in domestic waste Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for disposal of batteries X Voltage Ratings The KUBE 8020 has the following voltage input ratings DC 15 35V 5 5A 24VDC typical optio...

Page 15: ...This Guide xvii Unpacking xviii Regulatory Compliance Statements xix Warranty Policy xx Limited Warranty xx Return Procedure xx Limitation of Liability xx Maintaining Your Computer xxi Environmental Factors xxi Power Protection xxii ...

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Page 17: ...ecifications and system architecture for the KUBE 8020 Chapter 2 Assembly Disassembly describes how to access the system s internal components and locations of connectors so that you can easily configure your system Chapter 3 Getting Started describes how to connect power to your system and installation of the required drivers and operating system Chapter 4 Maintenance and Prevention describes how...

Page 18: ...cking material for possible future shipment 2 Remove all items from the box If any items listed on the purchase order are missing notify Quanmax customer service immediately 3 Inspect the product for damage If there is damage notify Quanmax customer service immediately Refer to Warranty Policy for the return procedure ...

Page 19: ... uses and can radiate radio frequency energy and if not installed and used in accordance with the user s guide may cause harmful interference to radio communications Operation of this equipment in a residential area domestic environment is likely to cause harmful interference in which case the user will be required to correct the interference take adequate measures at their own expense Changes or ...

Page 20: ...edit must be accompanied by a Return Material Authorization RMA Number Freight on all returned items must be prepaid by the customer who is responsible for any loss or damage caused by common carrier in transit Returns for Warranty must include a Failure Report for each unit by serial number s as well as a copy of the original invoice showing the date of purchase To reduce risk of damage returns o...

Page 21: ...use moisture to enter and accumulate in the system This moisture can cause corrosion of internal components and degrade such properties as electrical resistance and thermal conductivity Extreme moisture buildup inside the system can result in electrical shorts which can cause serious damage to the system Buildings in which climate is controlled usually maintain an acceptable level of humidity for ...

Page 22: ...ly constant level and therefore can handle brownouts Because of this added protection line conditioners cost more than surge protectors However line conditioners cannot protect against a complete loss of power X Uninterruptible Power Supply Uninterruptible power supply UPS systems offer the most complete protection against variations on power because they use battery power to keep the server runni...

Page 23: ...Chapter 1 X Product Introduction Contents Overview 1 3 Checklist 1 4 Features 1 5 Product Specifications 1 6 Mechanical Layout 1 7 Front Panel 1 7 Rear Panel 1 7 Mechanical Dimensions 1 8 ...

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Page 25: ...7M chipset and DDR2 up to 4GB Featured are a 2 5 SATA HDD and Mini PCI slot dual Gigabit Ethernet USB 2 0 VGA optional DVI and HDMI serial port and PS 2 KB MS The KUBE 8020 provides high performance reliability for harsh environments compact size noiseless operation and is highly suited to a wide range of industrial applications such as Kiosk ATM Gaming Transportation Entertainment Surveillance an...

Page 26: ...operly secure in the plastic bag 2 Check the contents of the carton box Box PC Wallmount Brackets 2 pcs Screw bag 6 pcs for Wallmount Brackets Driver CD AC adapter with power cord optional If any of these items is damaged or missing please contact Quanmax Save all packing materials for future replacement and maintenance ...

Page 27: ...nd W83627EHF Super I O controller and Realtek ALC883 HD Audio CODEC X Input Output The KUBE 8020 has the following I O interfaces Front I O Power Switch Power LED HDD Activity LED 2x USB ports Rear I O 2x Gigabit Ethernet 1x Serial Port 4x USB 2 0 VGA port DVI I HDMI optional with UGM module Mic in Line in Line out HD audio PS 2 Keyboard Mouse Wi Fi antenna optional X Storage The KUBE 8020 has a 2...

Page 28: ...io PS 2 Keyboard Mouse WiFi antenna optional Expansion Mini PCI slot UGM module interface Power Supply DC 15 35V 5 5A 24VDC typical optional AC adapter 100 240V 1 3A 100V Cooling Fanless integrated cooling solution Temperature Humidity Operating 0 C to 50 C 10 90 non condensing Storage 20 C to 80 C 10 90 non condensing Vibration Operating IEC 68 2 64 Fh 5 500Hz 1 g rms 3 axes Storage IEC 68 2 6 Fc...

Page 29: ...chanical Layout X Front Panel Power LED USB Ports HDD LED Power Switch Figure 1 1 KUBE 8020 Mechanical Layout Front Panel X Rear Panel MS COM1 USB Audio DVI KB VGA DC in LAN HDMI Wi Fi Antenna optional Figure 1 2 KUBE 8020 Mechanical Layout Rear Panel ...

Page 30: ...1 8 KUBE 8020 User s Guide X Mechanical Dimensions Dimensions in millimeters Figure 1 3 KUBE 8020 Mechanical Dimensions with wall mount bracket ...

Page 31: ... Components 2 3 Removing the Chassis Cover 2 3 Replacing the Chassis Cover 2 4 System Component Locations 2 5 Memory Module Installation 2 6 Installing a DIMM 2 6 Removing a DIMM 2 6 Installing a Mini PCI Card 2 7 Installing a Wi Fi Antenna 2 7 Wall Mounting 2 7 ...

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Page 33: ... turn it off and disconnect the power sources to prevent electric shock or system damage X Removing the Chassis Cover Follow the procedure described below to access the system s internal components 1 To remove the chassis cover loosen the 4 short screws from the front and rear panels and and 6 long screws from the chassis cover as shown ...

Page 34: ...eful not to damage the thermal pads on the underside of the lid Figure 2 2 KUBE 8020 Removing the Chassis Cover X Replacing the Chassis Cover To replace the chassis cover carefully align it with the chassis making sure not to damage the thermal pads Ensure that all wires are correctly routed to avoid damaging them Replace and tighten the 6 long screws to secure the chassis cover Replace and tighte...

Page 35: ... KUBE 8020 User s Guide X System Component Locations See Figure 2 3 below for the locations of the internal components of the system Mini PCI Slot Hard Drive Bay Memory Slots Front Panel Figure 2 3 KUBE 8020 System Component Locations ...

Page 36: ... 2 Do not touch the connectors of the DIMM Dirt or other residue may cause a malfunction 3 Hold the DIMM with its notch aligned with the memory socket of the KUBE 8020 and insert it completely into the socket Lift the locking tabs at each end of the DIMM socket to lock it in position Figure 2 5 Memory Installation 4 If you install two DIMMs install the second DIMM using the same procedure as above...

Page 37: ... install a Wi Fi antenna remove the circular pre cut punch out and secure the antenna to the chassis X Wall Mounting The KUBE 8020 comes with two L brackets for wall mounting Secure the L brackets to the chassis as shown using the screws provided Figure 2 6 Secure the wallmount L brackets to the KUBE 8020 chassis Refer to Figure 1 3 KUBE 8020 Mechanical Dimensions for wallmount hole spacing The sh...

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Page 39: ... Started Contents Power Connection 3 3 DC Power 3 3 AC Power 3 4 Operating System and Drivers 3 5 Chipset Driver Installation 3 5 Graphics Driver Installation 3 5 Audio Driver Installation 3 5 LAN Driver Installation 3 5 ...

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Page 41: ...al from the ends of the wires to allow a proper electrical connection to the terminal block 3 Insert the power feed wires into the terminal block and tighten the compression clamps on the top side of the terminal block Power Inlet tighten compression clamps Figure 3 1 Tighten the terminal block compression clamps on the DC inlet 4 Connect the power distribution to the DC power feed wires ...

Page 42: ...ote the correct polarity of the wires White positive Black negative 2 Connect the other end of the AC power cord to a corresponding outlet CAUTION Use the power cord suitable for the power supply in your country Do not remove or alter the grounding prong on the power cord In situations where a two slot receptacle is present have it replaced with a properly grounded three prong grounding type recep...

Page 43: ...r they are listed below For other operating systems please contact Quanmax X Chipset Driver Installation To install the Intel 855G chipset drivers extract the contents of ICH_KUBE 8020 zip and run the file infinst_autol exe in ICH Driver When asked to reboot the system click yes X Graphics Driver Installation After installing the chipset driver extract the contents of Graphics_KUBE 8020 zip and in...

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Page 45: ...Chapter 4 X Maintenance Contents Maintenance and Prevention 4 3 ...

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Page 47: ...KUBE 8020 system requires minimal maintenance and care to keep it operating correctly Occasionally wipe the system with a soft dry cloth You should only remove persistent dirt by use of a soft slightly damp cloth use only a mild detergent Make sure the ventilation holes are clear of debris ...

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Page 49: ...Chapter 5 X Interfaces Contents External Connectors 5 3 Internal Connectors and Jumpers 5 5 Jumper Settings 5 7 Connector Pin Definitions 5 8 ...

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Page 51: ...in definition X PS 2 Keyboard Connector CN7 6 pin purple Mini DIN PIN SIGNAL PIN SIGNAL 1 Keyboard data 2 NC 3 Ground 4 5V 5 Keyboard clock 6 NC Table 5 2 PS 2 Keyboard Connector pin definition X COM1 RS 232 Serial Port Connector CN9 D Sub 9 pin male PIN SIGNAL PIN SIGNAL 1 DCD Data Carrier Detect 6 DSR Data Set Ready 2 RXD Receive Data 7 RTS Request to Send 3 TXD Transmit Data 8 CTS Clear to Send...

Page 52: ...13 HSync 14 VSync 15 DDCClk Table 5 4 VGA Display Connector pin definition X RJ 45 2 USB 2 0 Connector CN5 6 PIN SIGNAL PIN SIGNAL 1 MDI 0 9 5VSB 2 MDI 0 10 USB_A 3 MDI 1 11 USB_A 4 MDI 1 12 GND 5 MDI 2 13 5VSB 6 MDI 2 14 USB_B 7 MDI 3 15 USB_B 8 MDI 3 16 GND LAN LED Function Yellow LINK ACTIVE OFF Green Orange Speed 10 Speed 100 Speed 1000 Table 5 5 RJ 45 2 USB 2 0 Connector pin definition ...

Page 53: ...tors and Jumpers 5 5 KUBE 8020 User s Guide X Internal Connectors and Jumpers For jumper and connector locations please refer to the diagrams below Figure 5 1 KUBE 8020 Internal Jumper and Connector Locations Top Side ...

Page 54: ...5 6 KUBE 8020 User s Guide Figure 5 2 KUBE 8020 Internal Socket Locations Bottom Side ...

Page 55: ...n JP2 LVDS2 Panel Power Selection JP3 Clear CMOS Jumper Table 5 6 Jumper Descriptions X LVDS1 Panel Power Selection JP1 3 pin 2 54mm pitch header Function JP1 3 3 V Default 1 2Short 5 V 2 3Short Table 5 7 Panel Power Selection LVDS1 X LVDS2 Panel Power Selection JP2 3 pin 2 54mm pitch header Function JP3 3 3 V Default 1 2Short 5 V 2 3Short Table 5 8 Panel Power Selection LVDS2 X Clear CMOS setting...

Page 56: ...dary DVI Pin Header FAN1 4 Pin Fan Connector FAN2 3 Pin Fan Connector FDD1 Slim Type Floppy Connector FP1 Front Panel 1 Pin Header FP2 Front Panel 2 Pin Header IDE1 IDE 44 pin Connector LVDS1 Primary LVDS Connector LVDS2 Secondary LVDS Connector PCI1 PCI slots SATA1 Primary SATA Connector SATA2 Secondary SATA Connector USB1 USB 2 0 x2 Pin Header USB2 USB 2 0 x2 Pin Header For Main Board connector ...

Page 57: ... 21 5V 10 12V 22 5V 11 12V 23 5V 12 3 3V 24 GND Table 5 11 ATX Power Connector pin definition X Digital I O Pin Header CN1 5x2 pin header 2 54mm pitch PIN SIGNAL PIN SIGNAL 1 DO0 2 DI0 3 DO1 4 DI1 5 DO2 6 DI2 7 DO3 8 DI3 9 5V 10 GND 1 3 5 7 9 2 4 6 8 10 Table 5 12 Digital I O Pin Header pin definition X CD in Connector CN2 4 pin 2 54mm pitch PIN SIGNAL 1 CD_IN R 2 CD_GND 3 CD_GND 4 CD_IN L 4 3 2 1...

Page 58: ... Note For use with optional UGM only Table 5 15 TV Input Pin Header pin definition X Front Audio Connector CN8 5x2 pin header 2 54mm pitch PIN SIGNAL PIN SIGNAL 1 MIC2 L 2 Audio GND 3 MIC2 R 4 ACZ_DET 5 Line2 R 6 MIC2_JD 7 FIO_Sense 8 Key 9 Line2 L 10 Line2_JD 10 1 9 2 Table 5 16 Digital I O Pin Header pin definition X UGM Connector CN11 AMP TYCO as for COM Express Refer to UGM Specification V1 0 ...

Page 59: ...TX0 4 TMDS _TX1 5 GND 6 GND 7 TMDS _TX2 8 TMDS _CLK 9 TMDS _TX2 10 TMDS _CLK 11 GND 12 GND 13 DDC_CLK 14 HPDET 15 DDC_DAT 16 VCC 17 KEY GND 18 GND 19 SPDIF_IN 20 SPDIF_OUT 20 19 1 2 Note For use with optional UGM only Table 5 18 DVI S PDIF Pin Header pin definition X DVI Pin Header DVI2 9x2 pin 2 0mm pitch PIN SIGNAL PIN SIGNAL 1 TMDS _TX0 2 TMDS _TX1 3 TMDS _TX0 4 TMDS _TX1 5 GND 6 GND 7 TMDS _TX...

Page 60: ...SELECT DIR 13 DRIVE DENSITY SEL DS0 14 STEP 15 GND 16 WRITE DATA WD 17 GND 18 WRITE GATE WE 19 GND 20 TRACK0 21 GND 22 WRITE PROTECT WP 23 GND 24 READ DATA RDATA 25 GND 26 SIDE ONE SELECT HEAD Table 5 21 Floppy Connector pin definition X Front Panel 1 Header FP1 4x2 pin 2 54mm pitch PIN SIGNAL PIN SIGNAL 1 Reset Switch 2 External Speaker 3 Reset Switch 4 NC 5 IDE LED 6 Internal Speaker 7 IDE LED 8...

Page 61: ...N SIGNAL 1 Reset IDE 2 GND 3 IDE Data 7 4 IDE Data 8 5 IDE Data 6 6 IDE Data 9 7 IDE Data 5 8 IDE Data 10 9 IDE Data 4 10 IDE Data 11 11 IDE Data 3 12 IDE Data 12 13 IDE Data 2 14 IDE Data 13 15 IDE Data 1 16 IDE Data 14 17 IDE Data 0 18 IDE Data 15 19 Ground 20 NC 21 DREQ0 22 GND 23 IDEIOW 24 GND 25 IDEIOR 26 GND 27 IDEIORDY 28 CBSEL 29 DACK0 30 GND 31 IDEIRQ14 32 NC 33 IDE Address 1 34 PDIAG 35 ...

Page 62: ...lock 29 I2C_Data 29 2 30 1 Table 5 25 LVDS1 Connector pin definition X LVDS2 Connector LVDS2 Hirose DF13 40DP 1 25mm PIN SIGNAL PIN SIGNAL 2 Backlight Control 1 Backlight Enable 4 Panel Power 3 Panel Power 6 TxclkB 5 TxclkA 8 TxclkB 7 TxclkA 10 GND 9 GND 12 TxoutB0 11 TxoutA0 14 TxoutB0 13 TxoutA0 16 TxoutB1 15 TxoutA1 18 TxoutB1 17 TxoutA1 20 TxoutB2 19 TxoutA2 22 TxoutB2 21 TxoutA2 24 TxoutB3 23...

Page 63: ...AL PIN SIGNAL 1 GND 2 SATA_TXP 3 SATA_TXN 4 GND 5 SATA_RXN 6 SATA_RXP 7 GND Table 5 27 Serial ATA Connector pin definition X USB Header USB1 2 5x2 pin header 2 54mm pitch PIN SIGNAL PIN SIGNAL 1 5V 2 5V 3 USBD2 4 USBD3 5 USBD2 6 USBD3 7 GND 8 GND 9 key 10 GND 1 3 5 7 2 4 6 8 10 Table 5 28 USB Header pin definition ...

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