QUALITYFRY iQ 600 Technical Manual Download

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1 2

Q U A L I T Y F R Y

1 2

Q U A L I T Y F R Y

IMP

T G

ENE

L INF

Types of warnings

DANGER/WARNING:

Death / serious injury (irreversible).
Imminent/potential danger.

RISK OF BURNS:

Serious

injury (reversible). Potential
danger.

ATTENTION:

Minor injury

(reversible). Potential danger.

NOTICE

: Property damage.

Potential danger

Warnings are categorised according to the following levels of danger:

Summary of Contents for iQ 600

Page 1: ...1 e s GOURME T CARROUSEL MODELS iQ 600 iQ 610 iQ 620 iQ630 E N T E C H N I C A L M A N U A L...

Page 2: ...F E R S T O T H E i Q 6 0 0 b A S I C G O U R M E T i Q 6 1 0 G O U R M E T i Q 6 2 0 B A S I C C A R R O U S E L i Q 6 3 0 C A R R O U S E M O D E L S P L E A S E C A R E F U L L Y R E A D T H E S E...

Page 3: ...3 3 2 0 V D E O S F I N D A L L T H E E X P L A N A T O R Y V I D E O S O N O U R Y O U T U B E C H A N N E L A N D R E F E R T O I T A S O F T E N A S N E C E S S A R Y 3 E N 3 QUALITYFRY...

Page 4: ...4 Q U A L I T Y F R Y 4 Q U A L I T Y F R Y QUALITYFRY IMAGE VIEW OF OPEN iQ600 iQ 610 GOURMET...

Page 5: ...allowed to photocopy reproduce or translate to another language any part whatsoever of this document without the prior written consent of QUALITYFRY S L QUALITYFRY S L reserves itself the right to en...

Page 6: ...G e n e r a L I n d e x...

Page 7: ...eristics 3 2 Dimensions 3 3 Installation and Electrical Connection 3 4 Elements included in the fryer 3 5 Description of the equipment 4 HANDLING AND SETTINGS 4 1 Configuraction 4 2 Data Delete data 4...

Page 8: ...8 Q U A L I T Y F R Y 8 Q U A L I T Y F R Y IMPORTANT GENERAL INFORMATION...

Page 9: ...ions that you may encounter have been described The contents of this instruction manual must be familiar to all people who operate the equipment This manual must be stored in a safe and dry place and...

Page 10: ...be performed by children not even while under adult supervision Users are warned that technical maintenance and repairs must be performed by a technical servicing agent authorised by QUALITYFRY using...

Page 11: ...age to the equipment it is essential that operating staff attend a tutorial and receive instructions on safety periodically or as appropriate these should be given by qualified staff who are endorsed...

Page 12: ...s DANGER WARNING Death serious injury irreversible Imminent potential danger RISK OF BURNS Serious injury reversible Potential danger ATTENTION Minor injury reversible Potential danger NOTICE Property...

Page 13: ...without the prior authorisation of the manufacturer will invalidate the warranty and exempt the manufacturer of all product liabilities W h a t i s c o v e r e d This warranty covers all defects in wo...

Page 14: ...www qualityfry com click on contact and fill in the form in the Comment field request service it is important that you provide the model series number of the machine and a description of the problem...

Page 15: ...cribed in your QUALITYFRY service and owner s manual Shipment damages Removal changes or damage to the rating plate Changes to the settings and calibrations after thirty 30 days from the date of insta...

Page 16: ...ncurred directly or indirectly by the client due to the installation of any parts that are not approved by the manufacturer Installation must comply with all national and regional laws and regulations...

Page 17: ...er s box Once the lid has been removed remove the polystyrene and the parts located on top of the fryer Filter kit Bucket funnel filter and hose see Figure 1 Once the above mentioned parts have been r...

Page 18: ...he unit Once the fryer case is out of the unit remove the polystyrene positioners which are located behind the fryer Also remove the additional polystyrene found in the filter box doing so by opening...

Page 19: ...ert the fryer and lower the extractor dock over the case so that fumes do not escape while frying Connect the machine to a single phase 20 Amp plug so that you can turn it on and insert 5 5 litres of...

Page 20: ...se suitable handling equipment Move the appliance slowly and carefully and ensure it does not tip over Finally ensure that your centre of gravity is balanced When placing the appliance on the supporti...

Page 21: ...ot open or touch until the interior has decreased in temperature Outside the unit the door of the appliance and the upper part of the unit can get hot while the fryer is in operation Therefore care sh...

Page 22: ...therefore it should not be removed until it reaches an appropriate temperature for it to be handled less than 40 C or 104 F Care should be taken when removing the product output tray since this can h...

Page 23: ...ns to the skin Risk of chemical burns or irritation to skin eyes and the respiratory system due to contact with chemical cleaning products and their fumes Do not heat the appliance if there are chemic...

Page 24: ...not treat the equipment with acids or expose it to acid vapours otherwise you can damage the passive layer of steel and end up discolouring the equipment To prevent corrosion or excess fat inside the...

Page 25: ...lack of cleaning For this reason be sure the oil level is correct 5 5 L by using other systems such as a manual measuring implement DANGER WARNING To clean the exterior cladding only use cleaning prod...

Page 26: ...U A L I T Y F R Y 2 6 Q U A L I T Y F R Y GENERAL DESCRIPTION OF THE EQUIPMENT D E S C R I P T I O N O F T H E E Q U I P M E N T iQ 600 BASIC Gourmet iQ 610 GOURMET iQ 620 BASIC Carrousel iQ 630 CARR...

Page 27: ...NERAL DESCRIPTION OF THE EQUIPMENT Electricity 4 6 KW 230V 50 60Hz Single phase 20 AMP Carrousel Height X Width X Depth 856 x 670 x 630mm Hopper 92 x 132 x 368 mm 250g small portions 600g large portio...

Page 28: ...ounding connection and a protection system against power surges and derivations For optimal performance two important factors are recommended 1 Place the machine as far away as possible from heat sour...

Page 29: ...2 9 2 9 E N GENERAL DESCRIPTION OF THE EQUIPMENT...

Page 30: ...3 0 Q U A L I T Y F R Y 3 0 Q U A L I T Y F R Y GENERAL DESCRIPTION OF THE EQUIPMENT...

Page 31: ...uct Tray 11 Fryer Motor 12 Fan 13 Extractor 14 Coil 15 Boxed Filter Set 16 Extractor Dock 17 Fryer 18 Product Entry Support Hatch Motor 19 Hatch 20 Gourmet Upper Chute 21 Filter Box 22 Filter Box Door...

Page 32: ...3 2 Q U A L I T Y F R Y 3 2 Q U A L I T Y F R Y GENERAL DESCRIPTION OF THE EQUIPMENT...

Page 33: ...l Product Tray 11 Fryer Motor 12 Fan 13 Extractor 14 Coil 15 Boxed Filter Set 16 Extractor Dock 17 Fryer 18 Product Entry Support Hatch Motor 19 Hatch 20 Carrousel Upper Chute 21 Filter Box 22 Filter...

Page 34: ...is key is used to raise or lower the parameters on the fryer s menu 4 D i s p l a y This is a touchscreen and on it you can select the different programs and functions you can do with the fryer QUALIT...

Page 35: ...1 2 3 4 Description of the equipment 3 5 3 5 E N...

Page 36: ...le to access the QR codes and see the help videos for staff on how to set and or carry out maintenance of your QUALITYFRY fryer 3 B u t t o n Pressing the Power button once you have filled up with the...

Page 37: ...1 3 2 Description of the equipment 3 7 3 7 E N...

Page 38: ...rs there is a low oil level Add 0 5 litres and wait 2 to 3 minutes 6 S M A L L O R L A R G E P O R T I O N S In this icon you can view the type of production in which the fryer is set Small Portion 25...

Page 39: ...2 7 1 Description of the equipment 3 4 5 6 3 9 3 9 E N...

Page 40: ...sed to use the oils recommended by QualityFry After pouring the oil into the fryer we then press the ON button one the screen The QUALITYFRY fryers have a 5 touchscreen which allows for simpler and mo...

Page 41: ...ure to adapt to your needs To set the fryer on the main screen of the display we will find the Menu button within which we can find the following options Data Delete data Programs memory Settings Prod...

Page 42: ...o access this function we must press on the Menu screen and then press Data It shows the temperature of the two 2 probes one for the temperature and the other for the oil level it also displays the pa...

Page 43: ...ress on the Menu screen and then press Delete data If you press the Menu button on the screen the delete confirmation panel will appear Only the partial counter will be reset If we press Esc we return...

Page 44: ...ction by pressing on Menu and then pressing Programs memory On this screen we can set the following Excellent quality Temperature Program and Time Excellent quality Portion Weight Temperature Program...

Page 45: ...the or symbols to increase or decrease the desired temperature 3 P R O G R A M Shows us the program for which we wish to change the frying time from 1 up to 8 We press the or symbols to select the pro...

Page 46: ...we must press Menu and then press Settings on the screen Here we will have the following options Settings Handling and settings E XPL ANATORY VIDEO This QR code takes you to the explanatory video abo...

Page 47: ...ning that product is coming out Drum condensation drum Oil float oil level indicator when cold Hatch fryer product input hatch Level probe probe 2 indicates the oil level when it is hot 2 D E G R E E...

Page 48: ...r Individual Large 1 Scoop rotation 1SR Large 2SR 2SR and Continuous Production Handling and settings E XPL ANATORY VIDEO This QR code takes you to the explanatory video about the settings for large p...

Page 49: ...pper When it is selected the display will show two 2 portions of 200 gr 2 l a r g e 1 s r The meaning of 1SR is 1 Scoop Rotation which indicates the number of rotations made by the product extraction...

Page 50: ...uous production hopper which is ideal for frying products on high demand as for example potato chips Below we will describe the two 2 inputs in greater detail P R O D U C T I N P U T S Product Inputs...

Page 51: ...fried is placed in its mouth It has sufficient capacity to take the maximum amount of food that can be fried at one time depending on the selected production mode individual production large 1SR or 2...

Page 52: ...g chamber and 4 in the carousel hopper Its large capacity for high demand products facilitates the operator s work as they only have to insert in each compartment the product to be fried Next they spe...

Page 53: ...of the fryer and serving directly on the diner s plate or board The second output is a bigger chest of drawers that is ideal so that the different products can fall out and you can take them as you w...

Page 54: ...ideal for establishments that want to provide personalised service It is fitted to the door it was designed to store continuous productions which makes it ideal for having ready made fried products fo...

Page 55: ...L A R G E O U T P U T S T A N D A R D O U T P U T Product outputs 5 5 5 5 E N...

Page 56: ...eginning of the day or with the oil at a temperature of less than 40 C The following steps must be followed for filtering the oil E XPL ANATORY VIDEO This QR code takes you to the explanatory video ab...

Page 57: ...he level of the filtered oil and if necessary fill up to 5 5 litres with new oil To see the oil in the fryer turn on the machine the hatch will open automatically if you have enabled the sensor or flo...

Page 58: ...the following steps Clean the exterior and interior of the appliance Clean the product input hopper This part can be removed to facilitate cleaning by pushing it to the right and then pulling upwards...

Page 59: ...E XPL ANATORY VIDEO This QR code takes you to the explanatory video about daily maintenance Maintenance 5 9 5 9 E N...

Page 60: ...ling and tighten the wheel again so that it stays up Pull the handle located in the lower left part of the appliance to release the fryer case and to remove it from the machine Remove the fryer cover...

Page 61: ...it towards the inside of the fryer vat Take the basket at both ends and pull upward to remove it from the fryer vat Carefully pull the heating unit upwards to take it out of the tank Wash only the re...

Page 62: ...o wash the input assembly follow these steps Push right and then pull upwards to remove the hopper or carousel Pull up on the opening hatch It is important when reassembling the pieces that the screw...

Page 63: ...y the condensation tank follow these steps It is recommended to empty the condensation chamber weekly or when it is full Turn the tap to open and empty the drum The full canister message may also appe...

Page 64: ...unit This part can be washed in the sink or in the dishwasher With the clips open pull the door to the filters outwards The metal filter should only be removed for washing as the active charcoal filte...

Page 65: ...as explained in the above steps To clean the gas extraction pipe remove the fryer from the appliance as explained in the above steps Once the gas extraction pipe has been cleaned it must be inserted i...

Page 66: ...thly maintenance as the gas extraction elbow must be removed first Then remove the 1 fitting into which the extraction elbow is inserted Remove the left side cover behind the machine fastened with scr...

Page 67: ...an be replaced when performing weekly maintenance or when cleaning the frying vat Washing Frying Vat Section 4 R e p l a c i n g t h e a c t i v e c a r b o n f i l t e r It is recommended to contact...

Page 68: ...6 8 Q U A L I T Y F R Y 6 8 Q U A L I T Y F R Y ELECTRICAL PANEL QF5398...

Page 69: ...6 9 6 9 E N ELECTRICAL PANEL QF5398...

Page 70: ...7 0 Q U A L I T Y F R Y 7 0 Q U A L I T Y F R Y Control Board 5398 ELECTRICAL PANEL QF5398 J15 J2 J13 J3 J6 J7 C18 C20 J1 J11 J12 J10 J8 J9 J5 J4 JR1...

Page 71: ...7 1 7 1 E N Display Board ELECTRICAL PANEL QF5398 J10 J2 J8 J11 J12 JP1 J4 J6 J3 J1...

Page 72: ...7 2 Q U A L I T Y F R Y 7 2 Q U A L I T Y F R Y ELECTRICAL PANEL QF5600...

Page 73: ...7 3 7 3 E N ELECTRICAL PANEL QF5600...

Page 74: ...7 4 Q U A L I T Y F R Y 7 4 Q U A L I T Y F R Y 5600 ELECTRICAL PANEL QF5600 Z1 J14 J9 J11 J16 J10 J15 J4 J1 J3 J2 J7 J6 J12 J13 J8 J5 C18 C20 Control Board...

Page 75: ...7 5 7 5 E N ELECTRICAL PANEL QF5600 J10 J2 J8 J11 J12 JP1 J4 J6 J3 J1 Display Board...

Page 76: ...d correctly when the machine rotates the blade check that you can see the blade from the exit ramp RESOLVED YES NO go to point 2 2 C h e c k t h a t t h e b l a d e m i c r o c u r r e n t w o r k s p...

Page 77: ...9v if detected the magnet will go to 0 for a second if not the magnet of the door link disk should be changed RESOLVED YES NO go to point 3 FAULT TREE 3 C h e c k t h a t t h e b l a d e m o t o r c...

Page 78: ...h e s h e e t w i t h t h e m o t o r and check that the 2 way connector reaches 24v cable form side RESOLVED YES NO go to point 3 3 C h e c k t h a t t h e 4 w a y c o n n e c t o r o f t h e l i m i...

Page 79: ...t b o t h f o o d s o u r c e s h a v e t h e g r e e n l i g h t t u r n e d o n it could be that the board is shorted and sends down one of the sources in which the case replace the board 6 T h e m...

Page 80: ...semble it according to the instructions and turn on the machine 2 M e a s u r e b e t w e e n t h e r e s i s t o r p i n s t o s e e i f t h e r e i s c o n t i n u i t y after resetting the thermost...

Page 81: ...8 1 8 1 E N FAULT TREE...

Page 82: ...R Y 8 2 Q U A L I T Y F R Y FAULT TREE 4 C h e c k t h a t t h e f r y e r va t i s w e l l p o s i t i o n e d 5 P o s s i b l e b r o k e n R e s i s t o r 6 P o s s i b l e b r o k e n a n g l e d...

Page 83: ...8 3 8 3 E N FAULT TREE...

Page 84: ...i n e i s c o r r e c t check the 220 240 V 2 C h e c k t h a t t h e p l u g h a s n o t b e e n t a m p e r e d w i t h and that it is connected properly 3 C h e c k t h a t t h e c o n t a c t o r...

Page 85: ...8 5 8 5 E N FAULT TREE...

Page 86: ...r o r m o i s t u r e i n t h e h e a t i n g u n i t if so dry it 5 C h e c k b y e x c l u s i o n t h a t t h e r e i s n o s h o r t i n t h e va r i o u s f a n c o n n e c t i o n s 6 T h e r e...

Page 87: ...8 7 8 7 E N FAULT TREE...

Page 88: ...h i l e t h e m a c h i n e h e a t s u p c h e c k t h a t t h e p r o b e s a r e u p l o a d i n p r o p e r l y if you notice any abnormal variation change the probe 3 c h e c k t h e h e a t i n...

Page 89: ...a t d o e s n o t m a k e t o u c h t h e t o p because it is stuck to the probe or bent put it in its correct horizontal position 3 C h e c k t h a t t h e r e i s c o n t i n u i t y b e e p with t...

Page 90: ...ack gasket is inside the heating unit The float is not working Contact Technical Support THE OIL OVERFLOWS FROM THE VAT Too much oil has been added to the machine Remove the excess oil until you reach...

Page 91: ...rature of the frying programme are not correct Select the suitable frying time and or temperature for the food that you are going to fry There is a greater amount of food than recommended for the smal...

Page 92: ...e personal protective equipment anti gloves for work with steel and sheet metal protective gloves or utensils against chemical agents or heat resistant gloves for work with fryers and industrial ovens...

Page 93: ...and turn on the machine The carousel still does not turn Contact Technical Support The input hatch does not open Contact Technical Support FAN 1 ICON ON THE SCREEN The fan located on the top left of t...

Page 94: ...gh oil Fill the vat with exactly 5 5 litres of oil The thermostat is disconnected Reset the thermostat by pressing the button located on the right side of the resistor Bad connection between the angle...

Page 95: ...heating unit I have already added 0 5 litres of oil waited the suggested time and the low oil level message is still displayed Contact Technical Support CHANGE FILTER The carbon filter needs to be cha...

Page 96: ...A L I T Y F R Y FAULT TREE GUIDE 1 Restart Machine Wait for the machine to reboot 2 Machine reboted 2 NO YES Check if machine works Working END NO YES Check the entrance Hopper and Hatch Is it right I...

Page 97: ...f works Is it working Magnet attached NO YES END NO YES Attach Magnet in the side of the motor handle 1 Check both micro sensors Check mother board Are the micro sensors ok Replace micro sensors Mothe...

Page 98: ...ntil 5 5 Lts Review the values of the probes temp level Ohm Disconect and reconect all the way in Properly connected Check if the angle connector is properly connected Check the oil level 5 5Lts Check...

Page 99: ...Is the internal cable correct Review the inner wire form Replace angled cable form Check all the circuit connections until the mother board Values correct Find the the point of bad conectivity contin...

Page 100: ...ch the Internet for the reference table to PT100 where it indicates the values in Ohm according to the temperature at which the equipment is being operated Before checking probe 1 or temperature the p...

Page 101: ...Value Table PT100 1 0 1 1 0 1 E N FAULT TREE GUIDE...

Page 102: ...0 2 Q U A L I T Y F R Y 1 0 2 Q U A L I T Y F R Y FAULT TREE GUIDE NO YES Turn off machine 1 Refill oil until the 5 5 Lts Is the oil level correct Check the oil level 5 5Lts Reboot machine Press the b...

Page 103: ...nuity Has the thermostat continuity Check values and continuity of the resistance Has the resistance continuity djust and place in the ht position Replace thermostat Replace the resistance Recheck con...

Page 104: ...4 Q U A L I T Y F R Y FAULT TREE GUIDE NO YES Check if the angle connector is pro perly connected 3 Turn off Machine Is the oil level correct Check the oil level 5 5Lts Properly connected Check if the...

Page 105: ...onnections until the mother board Verify the angle connector cable Internal cable form correct Check the inner wire in the resistance Replace the inner wire form Angled wire form correct Is there cont...

Page 106: ...CHECKING OF HEATING GROUP FLOAT VALIDATION Connections heating group to motherboard QF5398 1 0 6 Q U A L I T Y F R Y 1 0 6 Q U A L I T Y F R Y FAULT TREE GUIDE...

Page 107: ...Connections heating group to motherboard QF5600 1 0 7 1 0 7 E N FAULT TREE GUIDE...

Page 108: ...YES Turn off Machine Chamber attached correctly Check if the frying box is correctly attached Check micro switch of the blade 2 Remove and attached the chamber again Reboot machine Does it work Check...

Page 109: ...itch blade replaced Replace blade motor set Check if the drag plate blade has the magnet Engine stops while doing the force test Magnet attached Replace drag plate Replace drag plate NO YES NO YES NO...

Page 110: ...BLADE ERROR Connections motor Blade to Motherboard QF5398 y QF5600 1 1 0 Q U A L I T Y F R Y 1 1 0 Q U A L I T Y F R Y FAULT TREE GUIDE...

Page 111: ...1 1 1 1 1 1 E N FAULT TREE GUIDE...

Page 112: ...d Check if the carrousel motor works moving Adjust the input bracket Carrousel Hatch YES 1 Does the motor move Check the black crown of the carrousel Replace motor Install the magnet or replace the bl...

Page 113: ...the entrance set carrousel and hatch Are the 4 magnets installed Check carrousel micro switch Is the micro switch ok Replace micro switch set Check motherboard Motherboard ok Connections ok Check cone...

Page 114: ...CARROUSEL ERROR HATCHERROR Connections motor Carrousel to motherboard QF5398 1 1 4 Q U A L I T Y F R Y 1 1 4 Q U A L I T Y F R Y FAULT TREE GUIDE...

Page 115: ...Connections motor Carrousel to motherboard QF5600 1 1 5 1 1 5 E N FAULT TREE GUIDE...

Page 116: ...F R Y 1 1 6 Q U A L I T Y F R Y FAULT TREE GUIDE Turn off machine 1 Check if the electric differen tial of the local has switched Electric differential ON Check that it is attacheed to the main circui...

Page 117: ...voltage or tension Check electri cal circuit of the local Review power supply of the machine Are the power supplies working Replace power supply Connections and automatic electric in the machine Cone...

Page 118: ...pins and moves air 1 NO YES Does the ventila tor spins and has air flow Turn off machine Furnish the ventilator blades Rebo machi Check connections up to the motherboard Conections OK Fix connections...

Page 119: ...1 1 9 1 1 9 E N FAULT TREE GUIDE 5 oot ine Fan icon disappears Replace ventilator es Working YES NO NO YES NO YES 5 6 5 END END...

Page 120: ...Connections Ventilator and extractor to the motherboard QF5398 y QF5600 FAN 1 ERROR SERPENTINE BIG AND FAN 2 EXTRACTOR SMALL 1 2 0 Q U A L I T Y F R Y 1 2 0 Q U A L I T Y F R Y FAULT TREE GUIDE...

Page 121: ...1 2 1 1 2 1 E N FAULT TREE GUIDE...

Page 122: ...Turn off Machine 1 Working Reboot machine Plug in the machine Is it plugged to the net Check that it is attacheed to the main circuit Electric differential ON Check if the electric differential of the...

Page 123: ...rnal connections of the heating group are wet or damp Dry the connections and remove the moisture inside the heater group box Check resistance values and continuity Ohm Has the resistance continuity R...

Page 124: ...is correctly plugged Well conected NO YES 1 Turn off machine Oil level correct Check level oil 5 5Lts Reboot machine Refill until 5 5 Lts Working Check if the floater has continuity Unplug and replug...

Page 125: ...eplace angled wire form Check internal wire form Replace internal form wire Angled wire form ok Review the complete circuit from the motherboard Is there continuity Find the broken spot in the circuit...

Page 126: ...oil at a temperature below 40 C or 104 F Message Condensation tank full 1 Open the tap of the drum and drain the water 6 3 NO YES Tank empty Turn off the machine and wait to cool down Empty the drum c...

Page 127: ...emove the sensor from the drum clean and validate continuity Is there continuity Install it again in the condensation tank Replace the sensor of the tank END END NO YES 1 2 7 1 2 7 E N FAULT TREE GUID...

Page 128: ...he diferencial ON Check that is plugged to the electrical net Is it connected to the net Plug in machine Check if there is voltage in the plug 220 240VAC Working Restart diferential Is it working Rebo...

Page 129: ...eplace power supply Review display card and display right conected Is there well conectivity Reconect display and display card Check communi cation cable between display board and control board Cable...

Page 130: ...indicated in the standards EN 55014 1 2006 A1 2009 A2 2011 EN 55014 1 2015 EN 55014 2 2017 This document contains private property information which is protected by legislation on intellectual propert...

Page 131: ...Supplier or Installer Signature Installation Date Client Signature Installation Date Equipment serial number Equipment serial number...

Page 132: ...W W W q u a l i t y f r y c o m W W W q u a l i t y f r y c o m M A S A T 0 2 R e v 0 1...

Page 133: ......

Page 134: ...w w w q u a l i t y f r y c o m C Albasanz 12 Planta 1 28037 Madrid Spain 34 913 759 567...

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QUALITYFRY iQ 600, Technical Manual

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Summary of Contents for iQ 600

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