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Model Q12 

Installation, Operation and Maintenance 

 

Page 10 

 

Rev. 02/01/15

 

 

 

Q12-IOM-Q.

doc 

O

PERATION 

P

ROCEDURE

 

S

AFETY 

N

OTICES AND 

D

ECALS

 

This product is furnished with graphic safety 
warning labels, which are reproduced on 
page 3 of these instructions.  Do not remove 
or deface these warning labels, or allow them 
to be removed or defaced. For your safety, 
and the safety of others, read and understand 
all of the safety notices and decals included. 

O

WNER

/E

MPLOYER 

R

ESPONSIBILITIES

 

This lift has been designed and constructed according 
to ANSI/ALI ALCTV-2011  standard. The standard 
applies to lift manufactures, as well as to owners and 
employers. The owner/employer’s responsibilities as 
prescribed by ANSI/ALI ALOIM-2008, are summarized 
below.  For exact wording refer to the actual standard 
provided with this manual in the literature pack. 

The Owner/Employer shall 

insure that lift 

operators are qualified and that they are trained 
in the safe use and operation of the lift using the 
manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; ALI/WL Series, ALI Uniform 
Warning Label Decals/Placards; and in case of 
frame engaging lifts, ALI/LP-GUIDE, Vehicle 
Lifting Points/Quick Reference Guide for Frame 
Engaging Lifts. 

The Owner/Employer shall

 

establish 

procedures to periodically inspect the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALI ALOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift inspectors are qualified and that they are 
adequately trained in the inspection of the lift. 

The Owner/Employer shall

 

establish 

procedures to periodically maintain the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALIOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift maintenance personnel are qualified and 
that they are adequately trained in the 
maintenance of the lift. 

The Owner/Employer shall

 

maintain the 

periodic inspection and maintenance records 
recommended by the manufacturer or ANSI/ALI 
ALOIM-2008, American National Standard for 
Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance. 

The Owner/Employer shall

  display the lift 

manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; and in the case of frame 
engaging lift, ALI/LP-GUIDE, Vehicle Lifting 
Points/Quick Reference Guide for Frame 
Engaging Lifts; in a conspicuous location in the 
lift area convenient to the operator. 

 

IMPORTANT

 

SAFETY

 

INSTRUCTIONS

 

When using your garage equipment, basic safety 
precautions should always be followed, including 
the following: 

1.  Read all instructions. 

2.  Care must be taken as burns can occur from 

touching hot parts. 

3.  To reduce the risk of fire, do not operate 

equipment in the vicinity of open containers 
of flammable liquids (gasoline). 

4.  Keep hair, loose clothing, fingers, and all 

parts of body away from moving parts. 

5.  Use only as described in this manual.  Use 

only manufacturer’s recommended 
attachments. 

6.  ALWAYS WEAR SAFETY GLASSES. 

 

Everyday eyeglasses only have impact 
resistant lenses, they are not safety glasses. 

     SAVE THESE INSTRUCTIONS

Summary of Contents for Q12

Page 1: ...MODEL Q12 12 000 LBS CAPACITY 3000 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40206 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 5...

Page 2: ...4 1975 mm B Overall Height 13 10 14 7 4216 mm 4445 mm 15 10 16 7 4826mm 5055mm C Overall Width 139 3 4 3550 mm D Drive Thru Clearance 103 2616 mm E Floor to Overhead Switch 13 3 14 4051mm 4280 mm 15...

Page 3: ...installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated f...

Page 4: ...mblies JSJ6 04 00 2 Synchronizer Cable Assembly Q12 HP 1 Hydraulic Hose Pack JSJ5 02 14A 2 Lock Cover INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a T...

Page 5: ...if necessary Torque to 150 foot pounds to set anchors OVERHEAD 11 Raise and install Overhead Assembly using M12 x 30 Hex Bolts 12 Install Overhead Limit Switch under the Overhead Assembly on the Powe...

Page 6: ...See Fig 7 Fig 7 Hose Routing Power Side 25 Route the remaining Power column hose beginning at the elbow fitting at the base up the backside of the column Join the three hoses with the supplied union t...

Page 7: ...the entrapped air to escape Repeat for power side 42 Raise lift 6 inches Repeat step 41 until no air comes out of cylinder 43 Pressure test hydraulic system Energize power unit raise lift to full ris...

Page 8: ...the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 54 Complete the Installation Checklist Warranty Validation questionnaire wit...

Page 9: ...Model Q12 Installation Operation and Maintenance Page 9 Rev 02 01 15 Q12 IOM Q doc Normally Open FIELD CONECTIONS Fig 10 Electrical Wiring Diagram...

Page 10: ...the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with...

Page 11: ...ontact the vehicle simultaneously The vehicle should remain level during lifting 4 Raise the lift until all four wheels are off the ground Test the stability of the vehicle by attempting to rock the v...

Page 12: ...e until spring lock washer is fully compressed Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation When properly adjusted...

Page 13: ...Model Q12 Installation Operation and Maintenance Page 13 Rev 02 01 15 Q12 IOM Q doc BLANK PAGE...

Page 14: ...______ CITY _______________ STATE _____ ZIP ________ CUSTOMER INFORMATION COMPANY NAME ________________________ CONTACT _______________________ PHONE NUMBER ________________ ADDRESS __________________...

Page 15: ...Model Q12 Installation Operation and Maintenance Page 15 Rev 02 01 15 Q12 IOM Q doc BLANK PAGE...

Page 16: ...CABLE TRAPPING ROD 8 X10 034 10 M6 NUT 9 JSJ4 02 18 2 HOSE GUIDE NUT 10 JSJ4 02 17 2 HOSE GUIDE 11 JSJ4 02 08 2 LOCK RELEASE SHEAVE PIN M6 12 JSJ4 02 09 2 LOCK RELEASE SHEAVE 13 X10 032 6 M6 WASHER 14...

Page 17: ...SE SHEAVE PIN M6 41 JSJ4 02 09 2 LOCK RELEASE SHEAVE 42 X10 032 2 M6 WASHER 43 X10 034 2 M6 NUT 44 JSJ5 02 06 1 LOCK RELEASE HANDLE SHAFT 45 X10 017 1 LOCK RELEASE KNOB 46 X10 037 24 M12 x 30mm BOLT 4...

Page 18: ...18 1 5 8 18 UN HOSE 411 LONG 59 JSJ6 15 1 9 16 18 UN x 9 16 18 UN x 5 8 18 UN TEE FITTING 60 JSJ5 17 1 9 16 18 UN POWER UNIT HOSE 61 JSJ4 16 1 9 16 18 UN POWER CYLINDER HOSE 62 JSJ6 19 1 9 16 18 UN 90...

Page 19: ...TTER PIN 72 JSJ6 03 08 6 CABLE SHEAVE 73 X10 055 4 26mm WASHER 74 JSJ6 03 03 2 CABLE SHEAVE PIN 75 JSJ6 03 05 2 SHEAVE SPACER 76 X10 038 2 M12 WASHER 77 X10 039 2 M12 LOCK WASHER 78 X10 053 2 M12 x 45...

Page 20: ...EAR 97 JSJ6 09 01 00 4 FEMALE ARM WELD 98 JSJ6 09 02 00 4 MALE ARM WELD 99 JSJ4 09 08 4 M10 x 14 STOP BOLT DOG POINT 100 X10 073 4 M10 WASHER 101 B2211 4 M6 ROLL PIN 102 B12062S 12 4 FOOT PAD ASSEMBLY...

Page 21: ...Model Q12 Installation Operation and Maintenance Page 21 Rev 02 01 15 Q12 IOM Q doc NOTES...

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