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The Trusted Source

®

5

Assembly and Installation

(Continued)

Yellow Motor Stator Cable

Green Motor Stator Cable

Red Motor Rotator Cable

Black Thermo Relay Wire

Black Negative Ground Cable

Red Positive Cable 
(To Positive Terminal on Battery)

Black Negative Ground Cable 

(To Negative Terminal on Battery)

Attach red, yellow and green short cables

to motor terminals as shown. Note: The

three copper terminal stud ends are color

coded. Tighten all three brass nuts onto

terminals  using  a  13mm  wrench. DO

NOT OVER TIGHTEN.

Attach black ground cable to motor ter-

minal and black thermo relay wire with

brass bolt. Tighten brass bolt onto termi-

nal  using  a  14mm  wrench.  DO  NOT

OVER TIGHTEN.

Fire/Electrical Spark/Chemical Burn Hazards: 

Connecting winch to batter y and winch operation may cause electrical arcs. 

Never

install

or  use  winch  where  gasoline  leaks,  vapors  or  other  flammables  are  present. 

Always

wear  eye  protection  &  remove  jewelr y  when  working  with  batter y  or  installing  winch 

electrical cables. Plan connections to avoid fuel lines, hot or rotating par ts. 

Never

route

electrical  cable  or  winch  controller  across  sharp  edges,  doors  or  other  pinch  points. 

Always 

use  supplied  terminal  boots,  insulate  any  other  exposed  connections  neatly

suppor t all wiring. Depending on your level of knowledge regarding electrical wiring, you

may wish to have this procedure per formed by a qualified technician.

Electric Cable Connection 

HRM_92112_200X_Assembly_12P_Layout 1  2/8/12  4:51 PM  Page 5

Summary of Contents for Q Series

Page 1: ...RENCH 10 MM SOCKET 10 MM WRENCH 13 MM WRENCH 14 MM WRENCH 4 MM HEX ALLEN KEY 5 MM HEX ALLEN KEY P2 PHILLIPS HEAD SCREW DRIVER NEEDLE NOSE PLIERS READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTION...

Page 2: ...of others is very important To help you avoid risks and make informed decisions this manual contains safety messages about your Q Series self recovery winch Individual safety messages and sections of...

Page 3: ...t solenoid bracket using a flat washer split lock washer and nut for each of the four studs Tighten using a 10mm wrench Photo A Photo B Tighten both 6mm x 1mm x 12 mm screws using a 5mm hex key Photo...

Page 4: ...PERLY placed to the OUTSIDE of the rear tie bar as shown Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be compromised and short circuit Impro...

Page 5: ...using a 14mm wrench DO NOT OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install or use winch where gasoline...

Page 6: ...z Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Cable Cotter Pin Winch Hook Winch Hook Strap Winch Mount Plate or Bumper Figure 1 Battery cables SHOULD NOT be drawn taut Leave slack...

Page 7: ...res Keep in mind however the weight of your vehicle and the forces required to move it create certain hazards Self recovery that is safe for you bystanders and the environment requires product knowled...

Page 8: ...6 6 11 22 570mm x 168mm x 285mm 94 8 lbs 43 kgs 10 x 4 5 254mm x 114 3mm Q9000 Winch Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Cable Supplied Aircraft Cable Overal...

Page 9: ...voltage present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot long period of operation Let winch cool down periodically M...

Page 10: ...____________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ _____...

Page 11: ...or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or water immersion c Acts of God accidents mis use including overload co...

Page 12: ...The Trusted Source HRM_92112_200X_Assembly_12P_Layout 1 2 8 12 4 52 PM Page 12...

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