background image

Tie Bar

Be Sure to Keep 

Power Cables From

Coming into Contact with

Cable Assembly

Cable 
Assembly

The Trusted Source

®

4

Tapped holes to the rear tie bar.

Tighten using 
a 10mm wrench.

Tighten using a
P2 phillips head
screw driver.

Attach solenoid pack to the top mount brackets
using a flat washer, split lock washer and nut for
each of the four studs. 

Photo D

Photo E

Attach the solenoid pack with mount brackets to
tie bars using a phillips head screw with split lock
washer. 

Assembly and Installation

(Continued)

When the solenoid is mounted to the top of the tie bars, the winch power cables 

MUST

be 

PROPERLY 

placed to the 

OUTSIDE

of the rear tie bar as shown. Power cables 

MUST

NOT 

come  in  contact  with  a  rotating  winch  cable  assembly  or  power  cable  insulation

MAY 

be  compromised  and  shor t  circuit.  Improper  placement  of  power  cables 

MAY 

result in damage to the winch or the vehicle. 

Photo D. Note the relationship between
the  solenoid  pack  an d  the  top  mount
brackets. Place a flat washer, lock washer
and nut onto each stud and tighten with
a10mm wrench.

Photo E. Center the solenoid pack onto

the winch tie bars and fasten with two
phillips head machine screws with split
lock  washers  to  attach  the  brackets.
There  is  a  tapped  hole  on  each  of  the
brackets. Tighten both screws using a P2
phillips head screwdriver.

Solenoid (Top Mount) Installation

HRM_92112_200X_Assembly_12P_Layout 1  2/8/12  4:51 PM  Page 4

Summary of Contents for Q Series

Page 1: ...RENCH 10 MM SOCKET 10 MM WRENCH 13 MM WRENCH 14 MM WRENCH 4 MM HEX ALLEN KEY 5 MM HEX ALLEN KEY P2 PHILLIPS HEAD SCREW DRIVER NEEDLE NOSE PLIERS READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTION...

Page 2: ...of others is very important To help you avoid risks and make informed decisions this manual contains safety messages about your Q Series self recovery winch Individual safety messages and sections of...

Page 3: ...t solenoid bracket using a flat washer split lock washer and nut for each of the four studs Tighten using a 10mm wrench Photo A Photo B Tighten both 6mm x 1mm x 12 mm screws using a 5mm hex key Photo...

Page 4: ...PERLY placed to the OUTSIDE of the rear tie bar as shown Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be compromised and short circuit Impro...

Page 5: ...using a 14mm wrench DO NOT OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install or use winch where gasoline...

Page 6: ...z Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Cable Cotter Pin Winch Hook Winch Hook Strap Winch Mount Plate or Bumper Figure 1 Battery cables SHOULD NOT be drawn taut Leave slack...

Page 7: ...res Keep in mind however the weight of your vehicle and the forces required to move it create certain hazards Self recovery that is safe for you bystanders and the environment requires product knowled...

Page 8: ...6 6 11 22 570mm x 168mm x 285mm 94 8 lbs 43 kgs 10 x 4 5 254mm x 114 3mm Q9000 Winch Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Cable Supplied Aircraft Cable Overal...

Page 9: ...voltage present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot long period of operation Let winch cool down periodically M...

Page 10: ...____________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ _____...

Page 11: ...or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or water immersion c Acts of God accidents mis use including overload co...

Page 12: ...The Trusted Source HRM_92112_200X_Assembly_12P_Layout 1 2 8 12 4 52 PM Page 12...

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