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7

Remote Controller Setup

blink.  While the Winch Power Button 
is blinking, press and hold the silver 
Remote Control Power Button.  The red 
“WIRELESS” light on the remote will 
illuminate on the controller, then after a 
few seconds it will start to blink.  At this 
time the remote control is paired and you 
can release the Remote Control Power 
Button.  The red light will remain lit while 
it is wirelessly paired to the winch.  If the 
red light on the controller begins blinking 
while operating the winch, the controller 
is out of range or it has lost wireless 
connection.  Move the controller closer to 
the winch until the light stops blinking. 

While the winch is in Free Spool, test both 
the “OUT” and “IN” functions using the 
rocker switch.  The winch is now ready 
for use.

NOTE: 

Wireless handheld remote 

controller will automatically shut off 
after 2 minutes of inactivity and the red 
indicator light will no longer be lit.  If this 
happens, just turn the remote on again.

Also, the winch itself is designed to 
automatically stop receiving commands 
after 10 minutes of inactivity.  The winch 
amber drum light will blink continuously 
until the winch is turned off.  The winch 
will not receive commands from the 

wireless remote control or the wired 
remote control until the power switch on 
the winch is turned off and back on.
The Wireless Remote is paired with the 
winch every time you use it, so there is no 
need to clear a paired remote.

Rocker Switch

Red “Wireless” 

Indicator Light

Remote 

Control 

Power Button

WIRELESS
 MODE

NOTE:

 The wireless remote will work 

within a range of 10 feet from the 
winch but may work farther distances 
depending on physical obstructions and 
other conditions. We do not recommend 
using the wireless feature from the cab of 
your vehicle. If you choose to winch from 
the cab, please use the wired option for 
safety and consistency.

THE POWER BUTTON MUST BE OUT FOR WIRED 

CONTROL OF THE WINCH.

THE POWER BUTTON MUST BE IN FOR WIRELESS 

CONTROL OF THE WINCH.

PRESSING AND RELEASING THE POWER BUTTON 

WHILE THE WINCH MOTOR IS ROTATING WILL 

IMMEDIATELY STOP ROTATION.

Summary of Contents for 92122.4030

Page 1: ...92122 4040 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSAGES...

Page 2: ...safety messages about your Q Performance Series self recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol and one of three signal words A H...

Page 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Page 4: ...0mm socket and torque each mounting bolt to 50 Ft lbs Flange Head Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Mount Plate or Bumper BATTERY CABLES SHOULD NOT BE DRAWN TAUT LEAVE S...

Page 5: ...n manual and then supplement your knowledge by studying the supplied glovebox sized Q Series Winch Operator s Guide Manual and also by learning from more experienced off road enthusiasts The broad con...

Page 6: ...First loosen the rubber Power Button Cover on the left hand side of the winch to expose the Power Button Press the Power Button and it will begin to Remote Controller Setup Remote Handle Plug cap Sec...

Page 7: ...rn the remote on again Also the winch itself is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is t...

Page 8: ...three 1 size Phillips head screws that attach the winch controller halves Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently align and position the winch controller h...

Page 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Page 10: ...2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Page 11: ...urrent draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operation of your winch The minimum...

Page 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Page 13: ...o relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls slower tha...

Page 14: ...nking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Start vehicle keep...

Page 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Page 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

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