Quadra-Fire PELLET INSERT CB1200I Owner'S Manual Download

Page: 3 / 52

February 3, 2010

7014-188B

Page 3

CB1200-I Pellet Insert

Section 1: Listing and Code Approvals

A. Appliance Certifications ......................

B. Mobile Home Approved ......................

C. Glass Specifications ............................

D. Electrical Rating ..................................

E. BTU & Efficiency Specifications ..........

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................

B. Locating Your Appliance & Chimney ..

C. Thermostat Location ...........................

D. Draft ....................................................

E. Negative Pressure ..............................

B. Fire Safety ..........................................

C. Tools & Supplies Needed ...................7

D. Inspect Appliance, Components

and Pre-Check List .............................

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................

B. Clearances to Combustibles

As A Built-In, UL and ULC ..................

C. Clearances to Combustibles,

Masonry & Zero Clearance .................

D. Minimum Opening for Factory

Built Fireplace .....................................

E. Masonry Minimum Opening ................

F. Floor Protection ..................................

G. Calculating Alternate Floor

Protection Material ..............................

H. Prefabricated Metal Chimney .............

I. Removing Floor of Factory Built

Fireplace .............................................12

J. Altering Factory-Built Fireplace ...........12

Section 4: Vent Information

Chimney & Exhaust Connections

........

B. Venting Termination Requirements ....13

C. Equivalent Feet of Pipe

.......................

D. Pipe Selection Chart ...........................14

Section 5: Venting Systems

A. Full Reline with Outside Air-Horizontal

B. Full Reline with Outside Air-Vertical ....

Section 6: Mobile Home

..................................

Section 7: Appliance Set-Up

A. Rear Shroud Installation .....................

18-19

B. Outside Air Kit .....................................20

C. Adjustable Hopper Option

...................

D. Grille Installation .................................20

E. Adjustable Hearth Support

..................

F. Panel & Trim .......................................22-23

G. Brick Set Installation ...........................24

H. Brick Clip Installation ...........................24

I. Log Set Placement ..............................25

J. Thermostat Installation ........................25

Section 8: Operating Instructions

A. Fuel Size, Material & Storage .............26

B. General Operation Information ...........27

C. Before Your First Fire .........................27

D. Starting Your First Fire ........................27

E. Fire Characteristics .............................28

F. Feed Rate Adjustment .......................28

G. Ignition Cycles ....................................28

H. Frequently Asked Questions

...............

Section 9: Troubleshooting

............................31-32

Section 10

Maintaining & Servicing Appliance

A. Proper Shutdown Procedure ...............33

B. Quick Reference Maintanence Chart ..33

C. General Maintenance & Cleaning .......33-36

D. High Ash Content Maintenance ..........37

E. Glass Replacement .............................38

F. Igniter Replacement ............................39

G. Baffle Removal ....................................39

Section 12: Reference Material

A. Component Functions

.........................40-41

B. Component Locations .........................42

C. Exploded Drawings .............................43

D. Service Parts & Accessories

...............44-48

E. Service & Maintenance Log ................49

E. Warranty Policy ...................................

50-51

F. Contact Information ............................52

TABLE OF CONTENTS

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•

WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•

CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•

NOTICE:

Indicates practices which may cause damage to the fireplace or to property.

Summary of Contents for PELLET INSERT CB1200I

Page 1: ...y Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building fire officials or authorities having jurisdic tion about restrictions installation inspection and permits CAUTION Tested and approved for wood...

Page 2: ...efinition Wood Heater A Air to Fuel Ratio 7014 080C 1200 I PELLET INSERT A Louvers to combustible wall B Insert top to mantel C Front Facing D Hearth Extension Front E Hearth Extension Side 6 152mm 12 305mm 3 76mm 6 152mm 8 203mm DO NOT REMOVE THIS LABEL NE PAS ENLEVER L ÉTIQUETTE SERIAL NO NUMÉRO DU Report Rapport 061 S 13 2 DO NOT REMOVE THIS LABEL NE PAS ENLEVER L ÉTIQUETTE Made in China Fait A...

Page 3: ...A Rear Shroud Installation 18 19 B Outside Air Kit 20 C Adjustable Hopper Option 20 D Grille Installation 20 E Adjustable Hearth Support 21 F Panel Trim 22 23 G Brick Set Installation 24 H Brick Clip Installation 24 I Log Set Placement 25 J Thermostat Installation 25 Section 8 Operating Instructions A Fuel Size Material Storage 26 B General Operation Information 27 C Before Your First Fire 27 D St...

Page 4: ... 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 95 ULC S628 93 ULC S610 M87 ULC S628 M93 and ULC ORD C1482 M1990 Room Heater Pellet Fuel Burning Type and UM 84 HUD Mobile Home Approved Emissions Rating 9 grams hr BTU Output 14 000 40 000 hr Heating Capacity up to 2 500 sq ft depending on climate zone Hopper Capacity 60 75 lbs Fuel Wood Pellets or Shelled Corn Shi...

Page 5: ...the loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions from the venting manufacturer Since pellet exhaust can contain ash soot or sparks you must consider the location of Windows Air Intakes Air Conditioner Overhang soffits porch roofs adjacent walls Lands...

Page 6: ...n appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance and chimney Notice Hearth Home Technologies assumes no responsibility for the improper performance of the chimney system caused by Inadequate draft due to environmental conditions Downdrafts Tight seal...

Page 7: ...terials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable 12 Thermostat or remote has been installed 13 A...

Page 8: ... Side View Panel A B Standard 30 inches 762mm 40 inches 1016mm Large 33 inches 838mm 50 inches 1270mm B A 30 in 762mm 22 in 559mm 19 1 2 in 495mm 11in 279mm 11 279mm 25 1 2 in 648mm 12 in 305mm 13 in 330mm 10 3 4 in 273mm Hopper Up Hopper Down C L 22 in 559mm 29 1 4 in 743mm 8 3 4 in 222mm 40 in 1016mm 13 in 330mm 12 in 305mm 28 1 2 in 724mm 10 3 4 in 273mm ...

Page 9: ...ILT IN B D C E B C A 0 inch 0mm Clearance to Exposed Section and Face Trim Rear Shroud Kit is Required for Built In Installation A Top of Shroud Top Vent 3 0 76 Rear Vent 0 0 B Sides of Inside Shroud Top or Rear Vent 0 0 C Back of Inside Shroud Top Vent 2 5 64 Rear Vent 0 0 D Vent Pipe to Combustible Top or Rear Vent 3 0 76 Fire Risk WARNING Failure to comply may cause house fire Comply with all m...

Page 10: ...TE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protec tor for the section under the insert body only Floor protec tion to front and sides of insert unit must be supplied in addition to this part F Floor Protection 1 Zero Clearance Installations It is necessary to install a floor protection of non combus tible material with a R value of 3 0 1 i...

Page 11: ...cceptable H Prefabricated Metal Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements Must be minimum 6 inch 152mm inside diameter of high temperature chimney listed to UL 103 HT 2100o F or ULC S628 Must use components required by the manufacturer for installation Must maintain clearances required by the manufacturer for installation R...

Page 12: ...pen position Removal of smoke shelf or baffle Removal of ember catches Removel of fire grate Removal of view screen curtain Removal of doors External trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed The permanent metal warning label provided must be attached to the back of t...

Page 13: ... to be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits Clearance of a termination cap above electrical service will be 12 inches 305mm minimum Location of the vent termination must not obstruct or interfere with access to the electrical service 1 Chimney Connector Use 3 or 4 inch 7...

Page 14: ...he flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size See Figure 14 1 C Equivalent Feet of Pipe 2 ft 2 ft 3 ft 2 ft Example of 3 Elbow Rear Vent Termina...

Page 15: ...draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Full Reline With Outside Air Horizontal Outside Air through Rear Wall Horizontal NOTE Use metal plate...

Page 16: ... Vertical Figure 16 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula tion such as fiberglass mineral wool or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent furture serviceability NOTE In Canada this fireplace insert must be installed with ...

Page 17: ...on pages 9 10 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile home 8 Installation shall be in accordance with the Manufactur ers Home...

Page 18: ...nt Includes Vent pipe and two 1 4 20 x 3 4 inch bolts with nuts Part 811 0660 3 inch Top Vent Adapter or Part 811 0670 4 inch Top Vent Adapter Vertical Exhaust Transition Pipe Top Vent Adapter Figure 18 5 1 Remove the top vent adapter from the vertical exhaust transition pipe Figures 18 2 and 18 5 2 Use 2 screws to attach left corner filler piece of rear shroud to the insert hopper Figures 18 1 an...

Page 19: ...allation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 19 3 Top Vent Applications Leave knock out plate in place Figure 19 3 Rear Vent Applications Clip corners of knock out plate remove and discard prior to assembling rear shroud kit 6 Beginning at the right shroud panel drill into...

Page 20: ...e Flex Hose Hose Clamp Collar Assembly Trim Ring Hose Clamp Termination Cap Assembly Figure 20 1 Attach hose clamp to intake air collar Outside air flex pipe D Grille Installation Figure 20 3 1 Remove grille from packaging 2 Lift top up 3 Align the 3 holes in the insert with the holes in the grille 4 Use a Phillips screw driver to secure in place It will be necessary to go through the hole in the ...

Page 21: ...are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side pieces 7 Once you are satisfied with the positioning remove trim and set aside 8 Remove the paper from double sided tape that is to accept trim sid...

Page 22: ...gure 22 4 Figure 22 5 Figure 22 6 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 22 1 Install 1 8 32 x 3 8 inch screw into bottom tab of side panel 2 Set the large hole at bottom of side curtain over screw installed in Figure 22 3 3 Stand assembly on end and attach and install 1 8 32 x 3 8 i...

Page 23: ...op while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a corner bracket on each side trim piece Slide brackets into top trim from each side and secure with flathead screwdriver Attach trim assembly to panel set as follows a Ensure that brackets face toward...

Page 24: ...need to be installed on the outer edge of baffle to keep the brick set in place Remove the baffles from the appliance before installing the brick clips 2 Using pliers bend the brick clip slightly past 90 in the direction shown in Figure 24 4 3 Position the brick clip as shown in Figure 24 4 and use pliers to crimp around the outside edge of the baffle Figure 24 5 shows the finished shape of the br...

Page 25: ... equipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to the lowest setting available 2 When mounting a thermostat on a wall be sure to follow your thermostat installation instructions carefully NOTE Thermostat must be mounted level for accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the ap...

Page 26: ...ellets The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the Fire Risk WARNING High ash fuels or lack of maintenance can cause the firepot to overfill Follow proper shutdown procedure if ash buildup exceeds half way point in firepot Failure to do so could result in smoki...

Page 27: ... the heat output control switch to the desired setting Odors and vapors released during initial operation Curing of high temperature paint Open windows for air circulation Odors may be irritating to sensitive individuals CAUTION CAUTION Tip of thermocouple must be in contact with the inside end of the thermocouple cover Missed ignitions can occur B General Operating Information 1 Thermostat Calls ...

Page 28: ... too high or too low you will F Feed Rate Adjustment Instructions need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take effect 1 Open the hopper lid and locate the fuel adjustment control rod 2 Loosen the wing nut on the rod 3 Adjust the fuel adjustment control rod towards the symbol to ...

Page 29: ...less The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning Heat exchanger or exhaust blower needs cleaning 5 Smokey start up or puffs of smoke from the airwash 5 Either the firepot is dirty or there is too much fuel at start up and not enough air Close down ...

Page 30: ...is clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot clean out plate is fully closed Clean firepot Make sure there is no clinker in the firepot Clinkers may have to be broken up with firepot scraper tool or other means Call light on No fire Unburned p...

Page 31: ...s of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check that set screw is tight on feed spring shaft at end of feed motor Check connections on feed motor replace if defective No call light Appliance does not begin start sequence Thermostat not set to a hig...

Page 32: ...move stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low flame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot mo...

Page 33: ...stion Exhaust More frequently depending on the fuel type OR X Blower Convection More frequently depending on operating environment OR X Door Latch Inspection Prior to heating season OR X Exhaust Path More frequently depending on ash build up OR X Firebox Prepare for Non Burn Season At end of heating season OR X Firepot Burning pellets hardwood Every 3 bags OR X Firepot Burning pellets softwood Eve...

Page 34: ...ts may fall into ashpan and may start a fire or have mis starts due to lack of vacuum Fire Risk Disposal of Ashes WARNING Ashes should be placed in metal container with tight fitting lid Ashes should be retained in closed container until all cinders have thoroughly cooled a There must not be any hot ashes in the firebox during cleaning so allow the appliance to completely cool The firebox ash shou...

Page 35: ...affles This will require removing the baffles Please refer to page 37 for instructions on removing the baffles 10 Cleaning the Glass Frequency When clear view of the firepot becomes obscure By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Use a damp paper towel or any nonabrasive glass cleaner Wipe off with dry towel NOTE There are heavy du...

Page 36: ...uency Yearly By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel including cast iron Use the Touch Up paint supplied with the appliance or Purchase paint from your local dealer Must use a high temperature paint made specifi cially for heating appliances 13 Cleaning...

Page 37: ...eeds more than half way up the firepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes the appliance susceptible to overfill ing the firepot with pellets which may result in smoking sooting and possible hopper fires Figure 37 1 shows an example where the firepot overfills pellets back...

Page 38: ...ts and slide the glass out the bottom d Slide new glass in reposition the 2 center posts and re install bottom glass frame e Re rope the door 2 Replacing Side Glass NOTE When removing the side glass with the door latch you must remove the door latch first before removing the side frame Use a pow ered Phillips head screw driver to remove the 4 screws a Be sure the appliance is allowed to cool has b...

Page 39: ...niter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove the igniter from the chamber Loosen the thumb screw and slide igniter out c Install new igniter into the chamber and tighten the thumb screw Re connect the wires to the 2 leads with the spade connecto...

Page 40: ...emperatures of the green and red lights have been obtained When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Combustion...

Page 41: ...eset itself 19 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the right side of the auger tube just below feed motor and has a reset button To access it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 20 Vacuum Switch The vacuum switch is...

Page 42: ...nal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light B Component Locations Figure 42 1 Exhaust Blower Convection Blower Exhaust Transition Assembly Figure 42 2 ...

Page 43: ...R R R February 3 2010 7014 188B Page 43 CB1200 I Pellet Insert C Exploded Drawing 1 2 3 4 5 6 7 8 9 10 14 13 12 11 16 15 17 18 19 20 21 22 23 24 25 26 27 28 29 7025 013 6 2 09 Figure 43 1 ...

Page 44: ...ition Assembly 510 5340 Gasket Top Vent 240 0840 Latch Draw 229 0230 7 Blower Combustion Exhaust 812 3381 Y 8 Gasket Exhaust Combustion Blower Between Housing Stove 240 0812 Y Between Motor Housing 812 4710 Y 9 Curtain Side Left 812 4310 10 Mount Door Hinge 410 7290 11 Thermocouple Bracket W Set Screw 812 3171 Y 12 Thermocouple 812 0210 Y 13 Thermocouple Cover Qty 1 812 1322 Y Qty 10 812 4920 Y 14...

Page 45: ... to Size 833 0660 Glass Assembly Center 13 7 8 in W x 11 in H 510 5400 Y Glass Assembly Side 1 Pc 5 1 8 in W x 11 in H Qty 1 510 5410 Y Glass Retainer Assembly 510 5460 Hinge Female 450 2910 18 Bracket Door Latch 410 4912 19 Grille Louver Black LVGRL CB12 BK B Gold LVGRL CB12 GD B Nickel LVGRL CB12 NL B Grille Bar Bottom 410 8330 20 Panel Front Access 812 4290 21 Ash Pan 812 4130 22 Ashcatcher 410...

Page 46: ...re 230 0810 Paint Touch Up 7000 304 Power Cord 812 1180 Y Door Cleanout Exhaust Plenum 410 7910 Feed Adjustment Assembly 510 5450 Thumbscrew 1 4 20 X 3 4 844 5070 Fuse 7 Amp Junction Box Qty 1 812 0380 Y Qty 10 812 0380 10 Y Fuse 8 Amp Control Box Qty 1 812 3780 Y Qty 10 812 3780 10 Y Hinge Door Male 450 2810 Hose Vacuum 5 32 Id Qty 3 Ft Field Cut to Size SRV240 0450 Y Igniter Wire 5Ft 4 Ceramic N...

Page 47: ...L Trim Qty 2 832 0840 Logo Quadra Fire 200 3180 Trim Panel Set Gold 250 4660 Panel Set Large W Nickel Trim 33 in X 50 in SP CB12I3350 NL Bracket L Trim Qty 2 832 0840 Logo Quadra Fire 200 3240 Trim Panel Set Ots Nickel 510 5220 Panel Set Small W Gold Trim 30 in X 40 in SP CB12I3040 GD Bracket L Trim Qty 2 832 0840 Logo Quadra Fire 200 3180 Trim Panel Set Std Gold 811 0710 Panel Set Small W Nickel ...

Page 48: ... Item Description Comments Part Number FASTENERS Avk Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Nut Keps Lock 8 32 Qty 40 226 0060 40 Y Nut Ser Flange Small 1 4 20 Qty 24 226 0130 24 Y Screw Pan Head Philips 8 32 X 3 8 Qty 40 225 0500 40 Y Screw Pan Head Philips 10 32 X 3 8 Qty 40 21799A 40 Y Screw Sheet Metal 8 X 1 2 S Grip Qty 40 12460 40 Y Screw Machine Screw 1 4 20X5 8 Qty 24...

Page 49: ...R R R February 3 2010 7014 188B Page 49 CB1200 I Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log ...

Page 50: ...Page 50 7014 188B February 3 2010 R CB1200 I Pellet Insert F Warranty Policy ...

Page 51: ...R R R February 3 2010 7014 188B Page 51 CB1200 I Pellet Insert ...

Page 52: ...8195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending Date pu...

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