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BODEGA BAY WOOD INSERT

Page 10

  August 20, 2008

435-1320B

FACTORY BUILT ZERO CLEARANCE FIREPLACE 

(USA INSTALLATONS ONLY)

Listed Liner

 

Mantel

 

SEAL DAMPER AREA OR FACE SEAL

Figure 10A - Installation Into A Factory-Built 

  Zero Clearance Fireplace

The  following  modifications  of  factory  built  fireplaces  are 

permissible:  1) removal of damper;  2) removal of smoke 

shelf or baffle;  3) removal of ember catches;  4) removal 

of fire grate;  5) removal of viewing screen/curtain; and,  6) 

removal of doors. 

 

NOTE:  Installation into fireplaces without a permit 

will void the listing.

The factory built chimney must be listed per UL 127 and 

meet the type HT requirements of UL 103.  Factory built 

fireplace chimneys tested to UL 127-1998, may be at the 

fireplace manufacturer’s option, tested to the same criteria 

as UL 103 HT requirements.  If the chimney is not listed 

as  meeting  HT  requirements,  or  if  the  factory  built  fire

-

place was tested prior to 1998, a full height listed chimney 

liner must be installed from the appliance flue collar to the 

chimney top.  The liner must meet type HT requirements 

(2100ºF) per UL 1777.  
The liner must be securely attached to the insert flue collar 

and the chimney top.  To prevent room air passage to the 

chimney cavity of the fireplace, seal either the damper area 

around the chimney liner with high temperature sealant or 

the fireplace front with fiberglass batting.

The fireplace must not be altered, except that the damper 

may be removed to accommodate a direct-connect starter 

pipe or chimney liner, and external trim pieces which do 

not affect the operation of the fireplace may be removed 

providing they can be stored on or within the fireplace for 

reassembly if the insert is removed.  

The  Quadra-Fire  Bodega  Bay ACT  Wood  Stove  Insert  is 

listed to UL 1482 Standard and approved for installation into 

listed factory built zero clearance fireplaces listed to UL 127 

conforming to the following specifications and instructions:

Minimum Width of cavity opening:

30 in.

Minimum Height:

21 in.

Minimum Depth from front to rear:

16-1/4 in.

The original factory-built clearance fireplace chimney cap 

must  be  re-installed  after  installing  the  approved  chim

-

ney liner meeting type H.T. requirements (2100°F) per UL 

1777. The air flow of the factory-built zero-clearance fire

-

place system must not be altered. The flue liner top support 

attachment must not reduce the air flow for the existing air-

cooled chimney system.

NOTE:  Refer to chimney liner manufacturer for rec-

ommendations on supporting the liner.

The  permanent  metal  warning  label  provided  must  be 

attached to the back of the fireplace, with screws or nails, 

stating that the fireplace may have been altered to accom

-

modate the insert, and must be returned to original condition 

for use as a conventional fireplace.  

If the hearth extension is lower than the fireplace opening, 

the portion of the insert extending onto the hearth must be 

supported.    Manufacturer  designed  adjustable  support  kit 

can be ordered from your dealer.  

(See page 14).

Final approval of this installation type is contingent upon 

the authority having jurisdiction.

Fire Risk.

When lining air-cooled factory-built chimneys:.
•  Run chimney liner approved to UL 1777 Type 

HT requirements (2100 degrees F)

•  Re-install original factory built chimney cap 

ONLY

•  DO NOT block cooling air openings in chimney
•  Blocking cooling air will overheat the chimney

WARNING

Summary of Contents for BODBAY

Page 1: ...ol ashes should be disposed of carefully using a metal container 5 Do not burn wet or green wood Store wood in a dry location 6 DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not burn treated wood or wood with salt driftwood etc Burning materials other than wood including charcoal under adverse conditions may generate carbon monoxide in the home resulting in illn...

Page 2: ...Y LABEL LOCATION On Beaded Chain Left Side Behind Outer Skin Model Name Serial Number Test Lab Report No Model BODEGA BAY Serial No Numéro De Série OMNI Test Laboratories Inc Report 061 S 40 2 O T L Tested and Listed by Beaverton Oregon USA C Made in U S A U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards 2008 2009 2010 Jan Feb Mar Apr May June J...

Page 3: ...s 11 Securing Liner to Chimney Ring 12 PARTS ACCESSORY INSTALLATION Outside Air Installation 12 Panel and Trim Set 13 Door Handle Assembly 13 Door Latch Adjustment 13 Blower Cord Installation 14 Fan Blower Assembly Replacement 14 Zero Clearance Adjustable Trim Support 15 OPERATION OVERVIEW Wood Selection Storing 16 Overfiring 16 Building A Fire 16 Operating Tips 17 Burn Rates Opacity 17 Fan Operat...

Page 4: ...t material Zero Clearance Installations USA Only In Canada a full length six inches 152mm S635 flue liner required as per ULC S628 NOTE When installling into a masonry fireplace the fire place must be built to UBC Chapter 37 standards Do not remove brick or mortar from masonry fireplace to accomo date insert The permanent metal warning plate provided must be attached to the back of the fireplace s...

Page 5: ...on installation recommendations This product has met and surpassed the most stringent emissions standards in the United States The sophistication of the interior firebox design requires that a proper draft be supplied by the chim ney therefore adherence to the following factors will enable your insert to operate at its optimum capability required A minimum starter pipe reaching to the base of the ...

Page 6: ...alternate is acceptable EXAMPLE The specified floor protector should be 3 4 inch thick material with a k factor of 0 84 The proposed alternate is 4 brick with an R factor of 0 2 over 1 8 mineral board with a k factor of 0 29 Step a Use formula above to convert specification to R value Step b Calculate R of proposed system 1 R x T 1 x 0 75 0 893 k 84 R brick 0 2 x 4 0 8 4 brick of R 0 2 therefore 1...

Page 7: ...r structure that is within10 ft 305cm of the chimney measured horizon tally Refer to Figure 7C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combustible material and insulation ceiling At least 2 ft 61cm At least 3 ft 91cm CHIMNEY HEIGHT 10 ft 305cm CHIMNEY TOP VIEW FLUE Foundation 1 2 12 7mm airspace 5 8 16mm Fireclay Flue Liner Chimney Wall 4 102m...

Page 8: ...lowed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe 2 Reinstall us...

Page 9: ...e size of the flue should be checked to determine that it is not too large for the insert The chimney should also be checked to ensure it meets the minimum standard of the National Fire Protection Associa tion NFPA Standard 211 The following bullets list the more critical requirements for a properly constructed chimney The masonry wall of the chimney if brick or modular block must be a minimum of ...

Page 10: ...e may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed The Quadra Fire Bodega Bay ACT Wood Stove Insert is listed to UL 1482 Standard and approved for installation into listed factory built zero clearance fireplaces listed to UL 127 conforming to the following specifications and instructions Minimum Width of cavity opening 30 in Minimum Hei...

Page 11: ...ave been altered to accommodate the insert and must be returned to original condition for use as a conventional fireplace Circulating air chambers may not be blocked Leveling Bolts Sheet Metal Shims Place under leveling bolts and slide insert into place Leveling Bolt Reach between side of insert and outer skin cut out view The insert is shipped with 2 leveling bolts and 2 sheet metal guides for ea...

Page 12: ...lied hex head bolts 1 4 20 3 4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 12A Tools Needed Phillips Head Screwdriver 1 Remove 3 screws and cover plate from back side of insert Save the screws 2 Reattach the cover plate using the same screws to front side of the insert as shown in Figure 12B 3 Repeat same procedure for other side of insert NOTE This product...

Page 13: ... Phillips head Screw Driver STANDARD 30 1 2 h x 44 5 8 w LARGE 34 h x 50 1 2 w PANEL and GOLD or NICKEL TRIM SET Tab with screw hole to secure panel to insert Screw side panels to top panel View of L Bracket installed Figure 13A Figure 13C Figure 13B DOOR HANDLE ASSEMBLY Door Latch Arm 5 16 Nut 1 4 20 Washer Washer 5 16 x 1 4 Fiber Handle Door Handle SP BB3044 GD Panel Trim Set Std Gold SP BB3044 ...

Page 14: ...dard with a blower installed at the factory with blower cord on right side of insert as you face the unit The blower cord can also be installed on the left side Disconnect the cord from right side ROUTE WIRES IN FRONT OF FAN Re install on the left side Do not route cord behind the cooling fan FAN BLOWER REPLACEMENT Included in Kit Replacement Blower Tools Needed 5 32 Wrench and Phillips Head Screw...

Page 15: ...ur straight edge 5 The double sided tape that holds front and side trims to scissors has a particularly powerful bonding adhe sive Adjustments are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side piec...

Page 16: ...PERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated surfaces on page 19 before lighting your first fire CAUTION Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Ke...

Page 17: ... burn is well established then if you wish turn the fan on at a low rate 5 The fan is equipped with a rheostat speed control The highest fan speed is obtained by turning the rheostat on then adjusting back towards OFF as far as possible without turning the fan off For a low fan speed turn the control knob clockwise as far as possible Remove cold ashes not hot from the insert at regular intervals d...

Page 18: ...taining some flames If the flames tend to go out the setting is too low The Primary Control located above the Start Up Air Control will assist you in adjusting the insert for a low burn rate The third stage of burning is the charcoal stage This happens when the flammable gases have been burned and the charcoal remains The coals burning with hot blue flames is a naturally clean portion of the burn ...

Page 19: ...ntering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture and in turn forms creosote These creosote vapors condense in the relatively cool chimney flue when a fire is newly started or from a slowly burning fire and accumulate on t...

Page 20: ...ber Board Removing hardware exposed to combustion processes can be frustrating If your reason for removing the baffle is to clean the chimney you have alternatives which will save time and effort Call a qualified chimney sweep or an authorized Quadra Fire dealer for details 1 Remove all ash from firebox and extinguish all hot embers before disposal into a metal container 2 Remove ceramic blanket f...

Page 21: ...side Air Cover Plate 6 Fiberboard Baffle 7 Ceramic Blanket 8 Manifold Tubes 2 3 4 Item Part Name 9 Wire Access Panel 10 Cover Plate 11 Blower 12 Door Frame 13 Glass Frame Horizontal 14 Glass Frame Vertical 15 Blower Housing 16 Blower Mount Base Item Part Name 17 Glass Front 18 Glass Sides 19 Top 20 Ashlip 21 Door Handle Assembly 22 Crown Assembly 23 Manifold Tube 1 24 Air Control Knob 5 0 14 0 10 ...

Page 22: ...0 Baffle Fiber Board 832 3490 Blower Motor 832 0550 Brick Single give dimensions needed see page 20 832 3500 Brick Set SRV436 0380 Bricks with holes 435 5490 Ceramic Blanket 1 2 field cut to size see drawing page 21 435 5500 Component Pack includes Owner s Manual Touch up Paint Efficiency Card Warranty Card Door Handle Blower Cord Extension Wire for left side install Permanent Label If Fireplace A...

Page 23: ...ogies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee and will not be covered This limited Lifetime Warranty does not extend to or...

Page 24: ...502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Division of HNI INDUSTRIES CONTACT INFORMATION Please contact your Quadra Fire dealer with any que...

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