441 Industrial Road, London, Ontario L5V 1T6 Canada
www.qtekdesign.com
M000001 QTEK DStacker GS2 -‐ INSTALLATION OPERATIONS MANUAL May 2015
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MACHINE ASSEMBLY
A
SSEMBLY
S
EQUENCE
:
1) The DStacker GS will arrive on one skid containing two main sections -‐ the machine base and
the middle pallet magazine section bolted together with the upper magazine section being
nested inside the base. The pallet will also contain the additional installation components
which include:
a) GS2 Front Latch Assembly
b) All machine hardware plus ten (10) floor anchors
c) Two (2) Front mesh guards
d) Two (2) safety bollards
e) Spare Parts – 4 springs, Battery
f) Operations and Service Manual
2) Move the complete GS2 Dstacker shipping assembly to installation area accessing the heavier
black base end of the shipping skid with a forklift.
3) Remove the lag bolts used to secure machine and components to wooden shipping skid.
Remove bollard and guarding off the shipping skid.
4) Remove upper pallet magazine from shipping skid: using the forklift, insert forks under the
wooden shipping brace at the top of the upper pallet magazine; place upper pallet magazine on
floor; remove wooden shipping brace.
5) Install upper pallet magazine onto middle pallet magazine: using forklift put 5 pallets into upper
pallet magazine then lift upper pallet magazine and align onto middle pallet magazine. Install all
connecting fasteners.
6) Position Dstacker: using the forklift lift complete assembly with 5 pallets 3” off the shipping
skid. Slide the shipping skid out of place, move the GS2 Dstacker onto the floor, placing it in the
final installation location. Level the 2 sides to each other by shimming the front of one side.
7) Install the GS2 Front Latch Assembly. Remove the front corner covers and install the GS2 Front
Latch Assembly with the four (4) 3/8-‐16 cap screws and lock nuts. Reinstall the front corner
covers
8) Secure the machine to the floor by bolting the four corners of the base using the 3/4” anchor
bolts supplied by QTEK.
9) Remove counter weight shipping support. Remove equipment access plate and access the
shipping support. Cut tie wraps and remove all shipping material. Reinstall equipment access
plate after inspecting area for any shipping debris.
10) Install the two (2) mesh guards and braces with 3/8-‐16 cap screws
11) Secure the two (2) Bollards to the floor by bolting the base using the 5/8” anchor bolts supplied
by QTEK.
12) Install the photo eye reflector to the mesh guards.
13) Plug in 12 VDC battery
14) Remove all shipping material and clean work site.
