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QED AP4 Ultra, Operation Manual

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The equipment in this manual is protected under U.S. and foreign patents issued and pending:

U.S.  Patents:

AutoPump (AP) 5,004,405

"AP" is a Registered Trademark of "QED Environmental Systems"
"AutoPump" is a Registered Trademark of "QED Environmental Systems"

The QED Environmental Systems logo is a Registered Trademark of "QED Environmental Systems"

 

QED Environmental Systems is a Registered Trademark of "QED Environmental Systems"

Patents/Trademarks

Revision 3 - December, 2013

Summary of Contents for AP4 Ultra

Page 1: ...mental Systems West 1670 Alvarado Street San Leandro Suite 5 California 94577 2640 1 800 624 2026 North America Only 734 995 2547 Tele 734 995 1170 Fax info qedenv com E mail www qedenv com QED Enviro...

Page 2: ...04 405 AP is a Registered Trademark of QED Environmental Systems AutoPump is a Registered Trademark of QED Environmental Systems The QED Environmental Systems logo is a Registered Trademark of QED Env...

Page 3: ...____________________________ _______________________________ _______________________________ _______________________________ _______________________________ Figures _______________________________ 8 1...

Page 4: ...safest pneumatic pump recovery system on the market We feel so strongly about safety based on years of working with the hydrocarbon industry that it is the first section of all our manuals Service Dep...

Page 5: ...and fluids If you have any questions please contact the QED Service Department for guidance As you read through this manual you will encounter three kinds of warnings The following examples indicate...

Page 6: ...2 T3 T4 T5 T6 450 C 300 C 200 C 135 C 85 C 100 C Minimum Auto Ignition Temperature of Surrounding Substance by Class CE Symbol Code No of Notified Body Certifying Quality Management System of Manufact...

Page 7: ...oading Bottom Loading Figure 2 ATEX Label Location and Appearance Reverse View E E E S S S A A A A P P R R A AP R AR Y R M M M U U U T X B B 6 8 8 8 8 8 9 9 9 9 1 1 1 2 3 3 3 3 4 4 4 4 4 5 5 7 77 7 5...

Page 8: ...rols the fluid level in a well automatically The pump fills See Figure 3 when fluids enter either the top or bottom check valve Air in the pump chamber exits through the exhaust valve as the fluid fil...

Page 9: ...ng Lever Tipped Downward By Descending Float Upper Float Stop Compressed Air Flowing Into Pump As Pump Empties Float Descends Lower Float Stop Check Valve Seated Sealing Inlet Pivoting Lever Tipped Up...

Page 10: ...Tubing Sheath Omitted for Clarity 7 Pump Tubing 0 0 0 0 0 0 1 1 1 1 1 1 9 9 9 9 9 9 0 0 2 0 4 0 6 0 8 0 1 0 6 1 0 0 4 0 2 1 1 www q edenv com Easy Bolt Easy Bolt Easy Bolt Filter Regulator Wellcap AP...

Page 11: ...n the system air supply line The filter regulator removes particles and water droplets from the NOTE Too much air pressure can result in low pump efficiency Pressure regulator with gauge Maximum opera...

Page 12: ...desired depth in the well 10 Secure the pump by tying off the pump support line or by placing the well cap or flange on the well Caution Submerging the pump before supplying it with air will result in...

Page 13: ...n the well Under normal conditions the liquid level will be maintained at a point approximately one foot below the top of a bottom load pump this is the pump s actuation point The pump will automatica...

Page 14: ...support rope bundle Experience has shown that spreading the tie wraps further apart than two feet increases the probability for hose kinking 7 Continue to alternate the air exhaust and the air supply...

Page 15: ...Figure 6 Examples of Well Caps 12...

Page 16: ...e Wrap Support Rope AutoPump Air Hose Green Fluid Discharge Hose Black Air Exhaust Hose Blue Quick Link Assembly Support Rope Support Harness Air Hose Tie Wrap AutoPump Air Hose Green Fluid Discharge...

Page 17: ...damp cloth To aid in cleaning the float can be soaked in vinegar To remove tougher build up scour pads that are made for non stick cookware can be used The float end plates can be removed to ease clea...

Page 18: ...Figure 8 Exploded View of Bottom Loading Ultra Long and Short Figure 8 Exploded View of Bottom Loading Ultra Long and Short 1 15...

Page 19: ...Figure 9 Exploded View of Top Loading Ultra Long and Short Figure 9 Exploded View of Top Loading Ultra Long and Short 1 16...

Page 20: ...ONIC 60 POPPET PIN BUSHING 4 200330 201616 201616 201623 201623 206445 201033 1 8 201053 VITON BUMPER O RING 9 201520 201520 316 SS LEVER CONNECTING PIN 1 9 1 10 200496 PVDF CONTROL ROD ROLLER 4 11 20...

Page 21: ...OR Check Ball Check Valve Housing Adapter Barbed Fitting 18 Figure 11 Exploded View of 1 Inch Check Valve...

Page 22: ...o i t c n u f a r o e r e h p s o m t a e h t o t d e t n e v e b t s u m l l e w e h t l l e w e h t n i s t s u a h x e r i a e h t f I The air exhaust outlet must be above the fluid level X 1 X X...

Page 23: ...mp is a Bottom Loading design inspect the seat of the bottom check valve for debris and wear Clean or replace if necessary If the pump is a Top Loading design remove the fluid inlet check valve and in...

Page 24: ...n replace the equipment at little or no cost 6 Include the contact s name company phone number and RMA number given by QED 7 Write the RMA number on the outside of the packaging so it will be directed...

Page 25: ...capabilities and flow in a bottom inlet pump for 4 100 mm diameter and larger wells The base model delivers flow rates up to 14 gpm 53 lpm The Ultra 4 0 uses proprietary non stick finishes on the flo...

Page 26: ...st Hose Material Sizes Liquid Discharge Pump Air Supply Air Exhaust 1 Material upgrades available 2 Applies to QED supplied tubing other tubing sources may not conform to QED fittings 4 Long AP4 0 Bot...

Page 27: ...80 54 9 80 140 120 100 30 5 60 18 3 42 7 36 6 24 4 48 8 160 2 4 7 6 15 1 IN WELL DEPTH FT 200 180 40 80 140 120 100 60 160 0 20 DEPTH 8 6 30 3 22 7 12 10 45 4 37 9 68 1 18 16 14 60 6 53 10 FT 300 cm S...

Page 28: ...2 2 3 4 5 6 7 8 9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 STANDARD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 S...

Page 29: ...time between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat is easy to adjust 5...

Page 30: ...9 kg 13 gpm 49 lpm See Flow Rate Chart 0 22 0 36 gal 83 1 36L 26 7 in 68 cm 250 ft 76 m 5 120 psi 0 4 8 4 kg cm2 0 4 1 5 scf gal 1 5 5 7 liters of air fluid liter See Air Usage Chart 425 ft 130 m 5 2...

Page 31: ...140 120 100 30 5 60 18 3 42 7 36 6 24 4 48 8 160 2 4 7 6 15 1 IN WELL DEPTH FT 200 180 40 80 140 120 100 60 160 0 20 DEPTH 8 6 30 3 22 7 12 10 45 4 37 9 68 1 18 16 14 60 6 53 10 FT 300 cm SUBMERGENCE...

Page 32: ...9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5 2...

Page 33: ...finishes extend the time between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat...

Page 34: ...ump Body Pump Ends Internal Components Tube Hose Fittings Fitting Type Tube Hose Options Tubing Material2 Sizes Liquid Discharge Pump Air Supply Air Exhaust Hose Material Sizes Liquid Discharge Pump A...

Page 35: ...19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Discharge Hose Equivalent to 1 25 Inch O D Tubing Flow Rates1 12 2 40 0 6 1 20 FT Meters 200 61 180...

Page 36: ...8 9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5...

Page 37: ...between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat is easy to adjust 5 Tempe...

Page 38: ...y Pump Ends Internal Components Tube Hose Fittings Fitting Type Tube Hose Options Tubing Material2 Sizes Liquid Discharge Pump Air Supply Air Exhaust Hose Material Sizes Liquid Discharge Pump Air Supp...

Page 39: ...CE Top Inlet Short 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Discharge Hose Equivalent to 1 25 Inch O D Tubing Flow Rates1 10 FT 300...

Page 40: ...100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 18 3 1 6 2 2 1 24 4 30 5 48 8 42 7 54 9 61 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5 2 4 5 6 0 7 5 6 7 8...

Page 41: ...cludes all other representations made by advertisements distributors agents or manufacturers sales representatives and all other warranties both express and implied There are no implied warranties of...

Page 42: ...tually was at the time of doing the illustrations and drawings However products may change to meet user requirement and therefore may not be reflected in the literature In addition literature may be u...

Page 43: ...e 5 San Leandro California 94577 2640 USA 800 537 1767 Toll Free in North America 510 346 0400 Tele 510 346 0414 FAX If any product covered hereby is actually defective within the terms of this warran...

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