QED ADDP Operation Manual Download Page 22

Revision 6 – November, 2008

ADDP Manual

Page 19 

AIR  COMPRESSOR  MAINTENANCE:

NOTE:    The  following  are  standard  maintenance  procedures  which  the 

QED  Environmental  Systems 

"warranty"  does  not  cover. 

 

QED 

does  not 

manufacture  compressors.    Always  use  the  manufacturers  instructions  and 

recommendations  when  installing,  using  and  servicing  the  compressor.  
These  notes  are  included  as  a  general  guide  only.

Although 

QED

 usually does not supply the compressor, this section is provided to 

help  the  operator.    If  the  system  receives  clean,  oil-free  air  from  the  compressor, 

maintenance  will  significantly  be  reduced.

Inspection

  -  Check  for  possible  damage  in  transit.    Almost  all  compressors  are 

shipped  with  the  flywheel  unmounted.    Do  not  force  the  flywheel  on  cranksha .  

Use  a  wedge  in  "slot"  provided  for  easy  assembly.    Belt  alignment  and  tension 

must  be  checked  carefully.

Placement 

-  A  compressor  is  a  source  of  sparking  so  it  must  be  placed 

out  of  what  is  considered  a  hazardous  area  by  local  and  national  fire  and 

electric  codes.

Mounting

  -  Install  in  a  clean,  dry,  well  ventilated  location  away  from  any  source 

of  heat  such  as  a  boiler  or  radiator.    If  the  unit  is  to  be  fastened  to  a  foundation, 

all  four  feet  must  be  firmly  supported  and  shimmed  to  remove  all  stress 

from  unit.    Pump  flywheel  should  be  mounted  towards  wall  with  minimum 

clearance  of  18  inches  to  allow  for  circulation  of  air  and  additional  clearance 

if  required  for  servicing.

Lubrication

  -  Fill  crankcase  to  level  mark  on  oil  gauge  with  an  industrial 

compressor  oil  having  a  minimum  of  95  V.I.  or  SAE  No.  30  non-detergent, 

single  grade  motor  oil.    (See  Chart).    Do  not  use  synthetic  oil,  as  these  can 

damage  the 

DDP

.

   

   

 

          ISO

 

 

Ambient 

 

      Viscosity 

 

 

SAE

 

 

  Temp.        

                        CS+ 

     

   

  No.

 

 

 

0°F  -  40°F 

 

        46-68 

 

 

    20

 

 

40°F  -  80°F 

 

          100 

 

 

    30

 

 

80°F  -  120°F   

          150 

 

 

    40

 

 

Under  0°F 

 

 

Consult  Compressor  Manufacturer

 

 

Over  120°F

Chapter 6: Maintenance

Summary of Contents for ADDP

Page 1: ...oad Ann Arbor Michigan 48106 3726 800 624 2026 North America Only 734 995 2547 Tele 734 995 1170 Fax info qedenv com E mail www qedenv com Copyright QED Environmental Systems November 2008 Environment...

Page 2: ...atent Specific Gravity Skimmer SPG 1 239 868 AP is a Registered Trademark of QED Environmental Systems AutoPump is a Registered Trademark of QED Environmental Systems SOS is a Registered Trademark of...

Page 3: ...DDP System with Foot Valve 6 FIGURE 3 ADDP System with Top Loading Cup 7 Chapter 2 Operation 9 Chapter 3 Assembly 10 FIGURE 4 Locking Quick Connect Instructions 11 Chapter 4 Installation 13 Chapter 5...

Page 4: ...id level in a well or tank by sensing the fluid level and removing fluid which rises above the sensor The ADDP system is powered by compressed air and requires no electricity It is capable of flows fr...

Page 5: ...ove ground and pulls fluid from 22 feet or less below ground at sea level Needle valve The DDP has an adjustable needle valve to control its rate of cycling and quick connect fi ings for both power ai...

Page 6: ...his filter has an automatic drain valve which activates when the fluid level rises in the filter bowl See Figure 1 The second air filter for the bubbler sensor system 0 01 micron oil coalescing filter...

Page 7: ...QED Environmental Systems Page 4 ADDP Manual Figure 1 ADDP System...

Page 8: ...e well It supplies air to the DDP when the fluid level rises and shuts the DDP off when the fluid level recedes See Figure 1 System with Foot Valve The pneumatic sensor circuit has an air bubbler conn...

Page 9: ...QED Environmental Systems Page 6 ADDP Manual Figure 2 ADDP System with Foot Valve...

Page 10: ...Revision 6 November 2008 ADDP Manual Page 7 Figure 3 ADDP System with Top Loading Cup Chapter 1 Equipment...

Page 11: ...l quick connect on the top of the pneumatic system The other end of this hose is positioned in the well or tank from which the fluid is being drawn There are two fluid hoses one for intake ribbed and...

Page 12: ...ng safeguards All components are air driven All air hoses have automatic shut off quick connects which prevents injury due to accidental high pressure discharge All quick connects are brass to elimina...

Page 13: ...on the system on a level surface The fluid level should not be more than 22 feet below the DDP STEP 1 LOCKING QUICK CONNECT INSTRUCTIONS Follow the instructions on Figure 4 for properly securing the l...

Page 14: ...Revision 6 November 2008 ADDP Manual Page 11 Figure 4 Locking Quick Connect Instructions Chapter 3 Assembly...

Page 15: ...ct on the top loading cup See Figure 3 STEP 4 DDP to WELL and DISCHARGE POINT Fluid Hoses System with Foot Valve Connect FEMALE quick connect of the fluid intake hose to the MALE DDP quick connect The...

Page 16: ...ilter regulator and then into the pneumatic system where it powers the DDP and controls operation of the system NOTE The information on compressors is for reciprocating piston compressors A centrifuga...

Page 17: ...tion To prevent motor damage provide all compressor motors with overload protection Some motors are furnished with built in thermal overload protection To prevent motor damage due to low voltage or un...

Page 18: ...ssed air If there is too much oil in the compressed air it will reach the control and possibly cause a shut down The compressor should provide between 70 and 200 pounds per square inch psi of air pres...

Page 19: ...he needle valve in the air hose going from the pneumatic circuit to the DDP If the flow rate is low the DDP cycling rate should be fairly low This prevents the DDP from running fast and drawing the fl...

Page 20: ...ter The valves function satisfactorily as long as the air is not very oily Both bowls should be checked for a buildup of emulsified white solid oil and water This build up will clog the valve If the v...

Page 21: ...afely serviced STEP 2 ZINC BOWLS Remove the zinc bowls of the air filters by sliding the black bu on downward and twisting the bowl about 1 10 of a turn The bowl should slide downward from the upper p...

Page 22: ...t and tension must be checked carefully Placement A compressor is a source of sparking so it must be placed out of what is considered a hazardous area by local and national fire and electric codes Mou...

Page 23: ...ceiver and traps Weekly Examine intake filter elements and if dirty remove and clean or replace Check oil level and add if necessary Do not fill over level mark on sight glass Keep compressor clean fo...

Page 24: ...still bubbling Blow into well level sensor hose or fi ing to simulate high fluid level See Figure 2 Close and open needle valve to clear possible blockage Adjust primary regulator so gauge reads betwe...

Page 25: ...ado Street San Leandro California 94577 2640 800 537 1767 North America Only 510 346 0400 Tele 510 346 0414 Fax Ann Arbor Service Center PO Box 3726 6095 Jackson Road Ann Arbor Michigan 48106 3726 800...

Page 26: ...embly 10 automatic drain valve 3 17 D discharge point 8 Double Diaphragm Pump DDP 3 start up 10 16 F float drains 18 maintenance 18 fluid discharge hose black 8 assembly 12 fluid discharge point 12 fl...

Page 27: ...01 Micron oil coalescing filter for bubbler sensor system with auto drain trap 1 Low Pressure regulator 2 Needle valve 1 Air hose socket with 1 4 inch MPT 1 Well level control valve 1 Foot valve or 1...

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