background image

6

7

INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS – NA

INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS – NA

Installation Site

Please note the following guidelines that apply to the installation 
site:

• 

The modules have been tested according to UL 1703 and IEC 
61215 for operation in a temperate climate.

• 

Solar modules are not explosion-proof and are not suitable for 
use in explosive environments.

 

Ä

Do  not  operate  solar  modules  near  highly  flammable  gas  and 

vapors (e.g. gas tanks, gas stations).

 

Ä

Do not install modules in enclosed space.

 

Ä

Do not install modules in locations where they may be submerged 
in water for lengthy periods.

 

Ä

Do  not  use  modules  as  a  substitute  for  the  normal  roofing 

 

(e.g. modules are not rainproof).

Prevention of Shadowing Effects

Optimal solar irradiation leads to maximum energy output:

 

Ä

For this reason, install the modules so that they face the sun. 

 

Ä

Avoid shadowing  (due to objects such as buildings, chimneys or trees).

 

Ä

Avoid partial shading (for example through overhead lines, dirt, snow).

Limitations

The solar modules are designed for the following applications:

• 

Operating temperatures from –40 °F to +185 °F. 

• 

Wind loads up to max. 4000 Pa and snow loads up to max. 5,400 
Pa (Test-load in accordance with IEC 61215, see chapter 2.3 
mounting options).

• 

Installation using a mounting frame for solar modules.

Mounting Frame Requirements

Requirements for the mounting frame:

• 

Conform to the necessary structural requirements.

• 

Compliant with local snow and wind loads.

• 

Properly fastened to the ground, the roof, or the façade.

• 

Forces acting on the module are relayed to the mounting substructure.

• 

Ensures sufficient rear ventilation of the module.

• 

Guarantees long-term stability. 

• 

Avoid of different metals to prevent contact corrosions.

• 

Allows for stress-free expansion and contraction due to temperature 

fluctuations.

 

Ä

Ensure that no mechanical stresses (e.g., caused by vibrations, 
twisting, or expansion) are generated on the module. 

 

Ä

Ensure that the clamps and the mounting frame are compatible.  

Clamp System Requirements

Use customary clamps that satisfy the following requirements:

• 

Clamp width: 

 1.57 in  (40  mm).

• 

Clamp height compliant with a 1.26 in (32 mm) frame height.

• 

Clamp depth: 0.28–0.47 in (7–12 mm).

• 

Clamps are not in contact with the front glass.

• 

Clamps do not deform the frame.

• 

Clamps that satisfy the structural requirements of the installation site.

• 

Long-term stable clamps that securely affix the module to the 

mounting frame.

Module Orientation Requirements

• 

Vertical or horizontal installation is permitted.

• 

Installation with a junction box at the bottom is permitted for 

modules with junction boxes classified as IP67.

 

Ä

Ensure that rain and melting snow can run off freely. No water 
accumulation.

 

Ä

Ensure that the drainage holes in the frame are not covered. No 
sealing.

 

Ä

Maintain the permissible angle of inclination.

• 

Minimum angle of inclination: 3°

• 

Maximum angle of inclination: 75°

• 

Follow the directions for installation angles < 

5° (“Grounding”, p. 18)

75°

2.2  Requirements

2 PLANNING

2.3  Mounting options

2 PLANNING

Fig. 2: 

Installation options for crystalline Q CELLS modules. All dimensions are given in inch (mm in brackets).  

 

Also observe the allowed static loads and clamping range as specified on the following page.

 

 

The illustrated installation options apply for both horizontal and vertical module orientation. 

 

Module 

Clamp 

Subconstruction 

Mounting profile

TYPE OF 
INSTALLATION

MODULE

POINT MOUNTING SYSTEM

LINEAR MOUNTING SYSTEM

INSTALLATION WITH  
CLAMPS

Q.PRO-G4
Q.PRO BFR-G4.1
Q.PLUS BFR-G4.1
Q.PRO BFR-G4
Q.PRO BLK-G4

HYBRID CLAMPING

Q.PRO-G4
Q.PRO BFR-G4.1
Q.PLUS BFR-G4.1
Q.PRO BFR-G4
Q.PRO BLK-G4

INSTALLATION  
ON MOUNTING  
POINTS*

Q.PRO-G4
Q.PRO BFR-G4.1
Q.PLUS BFR-G4.1
Q.PRO BFR-G4
Q.PRO BLK-G4

INSTALLATION WITH  
INSERTION PROFILES

Q.PRO-G4
Q.PRO BFR-G4.1
Q.PLUS BFR-G4.1
Q.PRO BFR-G4
Q.PRO BLK-G4

NOT PERMITTED

CL3

CL4

0 - 11.81
(0 - 300)

0 - 11.81
(0 - 300)

9.84 - 17.72
(250 - 450)

5.91 - 13.78
(150 - 350)

CL3

CL4

CL1

9.84 - 17.72
(250 - 450)

5.91 - 13.78
(150 - 350)

CL1

NA

13.58
(345)

10.79
(274)

FB2

4 × mounting 
slots

4 × mounting 
slots

FB2

4 x mounting 
slots

4 x mounting 
slots

FB1

NA

13.58
(345)

10.79
(274)

FB1

11.81 - 15.75
300 - 400

NA

0 - 3.94 
(0 - 100)

CL5

CL2

CL2

0 - 3.94 
(0 - 100)

0 - 3.94 
(0 - 100)

IP1

IP2

IP1

IP2

Summary of Contents for Q.PRO BFR-G4.1

Page 1: ...Valid for North America Q PRO G4 Q PRO BFR G4 1 Q PRO BLK G4 Q PLUS BFR G4 1 INSTALLATION AND OPERATION MANUAL...

Page 2: ...check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to...

Page 3: ...rantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Please observe the instructions for any other system components that may be part of the complete solar p...

Page 4: ...he mounting frame are compatible Clamp System Requirements Use customary clamps that satisfy the following requirements Clamp width 1 57in 40 mm Clamp height compliant with a 1 26in 32 mm frame height...

Page 5: ...structure support Push 0 3 94 0 100 1200 2400 2400 Pull 0 3 94 0 100 1100 1 Distance between outer edge of module and middle of the clamp Describes the maximum module surface load vertical to the modu...

Page 6: ...nal multiplying factor of 125 percent 80 percent derating which might be applicable Please follow the valid national guidelines for the installation of electrical systems refer to section 690 8 of the...

Page 7: ...own NOTE Module damage may occur Never step on modules Do not subject modules to any mechanical stress Do not allow any objects to fall onto modules 3 1 Safety and transport 3 INSTALLATION DANGER Risk...

Page 8: ...m the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Please be aware of that the entire open circuit vol...

Page 9: ...and qualified tools of the manufacturer Tyco Amphenol or Multicontact 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Use solar cables for the connec...

Page 10: ...factors Option A Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre drilled in the frame These holes are marked Dimensions shown are in inches 0 1 7...

Page 11: ...ry due to hot and live modules Only clean modules that have cooled down Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Never access the installa...

Page 12: ...CA INC 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 848 748 59 96 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS Installation manual...

Reviews: