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INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS – NA

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INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS – NA

 

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Ensure that all necessary safety and functional 
tests have been carried out according to current 
industry standards.

NOTE

! Module damage may occur!

 

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Ensure that the plug connections are secured away 
from any water-channelling surface.  

 

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Integrate the system into the existing lightening 
protection system in accordance with the 
applicable local regulations.

WARNING

! Fire Risk!

 

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Do not use light concentrators (e.g. mirrors or 
lenses).

 

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Ensure that the cabling is not exposed and/
or hanging and is protected from dirt and 
moisture.

4.4  After installation

ELECTRICAL CONNECTION

5       GROUNDING

Functional grounding

• 

When using an installation tilt of < 5° a functional grounding at 
the negative generator conncetion must be implemented.

 

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Ensure that the difference of potential between the negative 
generator connection and the PE(N) of every MPP tracker of the 
respective inverters is 0 V.

 

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Follow the directions of the inverter manufacturer.

 

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Only use inverters which include lincensed grounding kits. 

Protective Grounding

In order to prevent electrical shock or fire, the frame of the module 

as well as any non-current-carrying metal parts of the system must 
be grounded. While this section provides some information about 
grounding the Q CELLS frames and modules, reference should be 

made  to  local  statutes  and  regulations  for  specific  requirements 

on grounding. The U.S. National Electrical Code addresses these 
issues in Article 250. 

Proper grounding is achieved by bonding all exposed non-current-
carrying metal equipment to the appropriately sized equipment 
grounding conductor (EGC) or racking system that can be used for 
integrated grounding. 

Q CELLS frames are protected from corrosion with an anodized 
coating, which has to be penetrated in order to ensure proper 
bonding. The different methods listed below are suggested 
methods for an appropriate bond between the frame and the EGC 
or racking system (that will have to be properly grounded). The 
method appropriate for any individual installation will depend on 
multiple factors.

Option A: Use of a grounding lug

A listed grounding lug can be bonded to the frame using the 
grounding holes pre-drilled in the frame. These holes are marked 

• 

Dimensions shown are in inches.

0.177” (+0.008/-0)

±0.08

0.79”

0.47”

±0.08

PV Laminate

Backing Nut (Stainless Steel)

Toothed Lock Washer (Stainless Steel
or tin-plated metal)

Grounding Lug (Stainless Steel)

Equipment 

Grounding 

Conductor

Aluminum 

Frame

Screw (Stainless Steel)

with a ground symbol, as shown below on the frame section drawing: 

To  install  the  grounding  lug,  follow  the  specified  instructions  of 

the manufacturer. The grounding lug should be made of stainless 
steel or tin plated metals such as aluminum to avoid corrosion. The 
grounding lug should be attached to the frame grounding hole using 
a stainless steel screw, toothed lock washer or KEPS nut (in order 
to penetrate the anodized layer) and backing nut. Care should be 
taken to avoid the use of grounding hardware of dissimilar metals, 
which may lead to corrosion

Option B: Integrated grounding methods

The Q CELLS modules can be bonded with the racking 

system  using  UL1703  or  UL2703  certified  integrated 

grounding methods. The racking system will then have to be 
grounded so that the overall system is properly grounded. 
The listed racking system and grounding device should be 
installed in accordance with the manufacturers’ instructions. 
An example of such integrated grounding method is the use 
of a WEEB clip or Schletter plate between the module and the 
racking system, when mounting the module. The WEEB washers 
are generally compatible with Q CELLS modules, however each 

combination  module  /  racking  system  requires  a  specific  WEEB 

washer size. Note that WEEB clips are intended for single use only; 
they must not be reused after removal or loosening. Refer to Wiley’s 

installation instructions for the specific use of WEEB washers.

An example of such integrated grounding method is the use of a 
washer recognized as meeting UL2703 requirements between the 
module and the racking system, when mounting the module. For 
example, WEEB washers are generally compatible with Q CELLS 
modules, however each combination module / racking system 

requires  a  specific  WEEB  washer  size.  Note  that  WEEB  washers 

are intended for single use only; they must not be reused after 
removal or loosening. Refer to Wiley’s installation instructions for 

the specific use of WEEB washers.

Summary of Contents for Q.PRO BFR-G4.1

Page 1: ...Valid for North America Q PRO G4 Q PRO BFR G4 1 Q PRO BLK G4 Q PLUS BFR G4 1 INSTALLATION AND OPERATION MANUAL...

Page 2: ...check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to...

Page 3: ...rantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Please observe the instructions for any other system components that may be part of the complete solar p...

Page 4: ...he mounting frame are compatible Clamp System Requirements Use customary clamps that satisfy the following requirements Clamp width 1 57in 40 mm Clamp height compliant with a 1 26in 32 mm frame height...

Page 5: ...structure support Push 0 3 94 0 100 1200 2400 2400 Pull 0 3 94 0 100 1100 1 Distance between outer edge of module and middle of the clamp Describes the maximum module surface load vertical to the modu...

Page 6: ...nal multiplying factor of 125 percent 80 percent derating which might be applicable Please follow the valid national guidelines for the installation of electrical systems refer to section 690 8 of the...

Page 7: ...own NOTE Module damage may occur Never step on modules Do not subject modules to any mechanical stress Do not allow any objects to fall onto modules 3 1 Safety and transport 3 INSTALLATION DANGER Risk...

Page 8: ...m the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Please be aware of that the entire open circuit vol...

Page 9: ...and qualified tools of the manufacturer Tyco Amphenol or Multicontact 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Use solar cables for the connec...

Page 10: ...factors Option A Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre drilled in the frame These holes are marked Dimensions shown are in inches 0 1 7...

Page 11: ...ry due to hot and live modules Only clean modules that have cooled down Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Never access the installa...

Page 12: ...CA INC 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 848 748 59 96 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS Installation manual...

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