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INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO L-G6.3 / BFG AND L-G6.3 / BGT – Q CELLS

INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO L-G6.3 / BFG AND L-G6.3 / BGT– Q CELLS

Specifications

MOUNTING  
OPTION

POSITION OF CLAMPS

1

 [IN (MM)]

TEST LOAD  
PUSH/PULL

[PA]

DESIGN LOAD 
PUSH/PULL

[PA]

SAFETY  
FACTOR

CL1

9.8 - 19.7 (250 - 500)

5400 / 3000

3600 / 2000

1.5

FB1

15.2 (386)

FB2

15.2 (386)

3600 /3000

2400 / 2000

CL3

9.8 - 19.7 (250 - 500)

3600 / 2400

2400 / 1600

IP1

3600 / 2400

2400 / 1600

CL1

0.8 - 9.8 (20 - 500)

2400 / 2400

1600 / 1600

CL5

short side: 3.94 - 9.84 (100 - 250)
long side: 9.84 - 19.7 (250 - 500)

2400 / 2400

1600 / 1600

TB1

33.1 (840) at Tracker holes

2400 / 2400

4

1600 / 1600

4

TC1

32.7 - 35.0 (830 - 890)

2400 / 2400

4

1600 / 1600

4

 

Ä

The below mounting options are only possible under certain conditions.

MOUNTING   
OPTION

POSITION OF CLAMPS

1

 [IN (MM)]

TEST LOAD  
PUSH/PULL

[PA]

DESIGN LOAD 
PUSH/PULL

[PA]

SAFETY  
FACTOR

CL2b (without rails)

0.8 - 11.8 (20 - 300)

1800 / 1600

1200 / 1067

1.5

IP2

-

1800 / 1600

1200 / 1067

1

 

2

 

3

  

4

Distance between outer edge of module and middle of the clamp (see table „2.3 Mounting Options“ on page 8). 

Loads according to IEC 61215-2:2016 and UL 61730. 

Test procedure according to IEC 61215-2:2016 and UL 61730. Mounting options do not fulfill the requirements of the standards.

Push loads for limited areas depend on clearance between frame bottom edge and substructure (e.g. torque tube), please see fig. 4 on page 11.

ATTENTION

 

Ä

The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system 
including clamps, screws, washers etc. has to be evaluated by the system supplier. The listed test load values for Q CELLS were 
determined with the following clamp parameters: clamp width = 1.58 in (40 mm) and clamp depth = 0.39 in (10 mm). The system 
installer is responsible for the determination of location-specific load requirements.

 

Ä

Ensure, that the subconstruction does not touch the junction box (even under load). The clamps or insertion profiles etc. do not 
touch the glass (even under load).

 

Ä

Ensure, that the connection cables of the junction box do not run between the laminate and mounting rails.

 

Ä

A minimum support depth of 0.59 in (15 mm) is required on the back side of the module for IP1, IP2, CL2b and CL3. The minimum 
required support depth on the module backside for CL5 is 0.39 in (10 mm) on long frame side and 0.59 in (15 mm) on short frame 
side. For IP1 and IP2 the minimum support depth on the front side of the module should be 0.39 in 10 mm.

 

Ä

For CL1 and CL3 with rails: Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between 
the module and substructure).

 

Ä

The module bends under loads. Therefore, sharp objects (e.g. screws) must not be mounted near the module backside.

 

Ä

The mechanical stability of the mounting system including clamps, screws, washers, etc. has to be evaluated by the system 
supplier.

 

Ä

Use M8 corrosion-proof screws and washers (diameter ≥ 15.8 mm or ≥ 0.62 in) for FB1 and FB2 mounting.

 

Ä

Use M6 corrosion-proof screws and washers (diameter ≥ 13.0 mm or ≥ 0.51 in) for TB1 mounting.

PLANNING

2.3  MOUNTING OPTIONS

PLANNING

2.3  MOUNTING OPTIONS

Specifications for TB1 and TC1 Mounting Options

8.7

(220)

8.7

(220)

3.9

(100)

3.9

(100)

4.7

(120)

5.3

(135)

5.3

(135)

Limited area 1 [in (mm)]

Limited area 2 [in (mm)]

CLEARANCE [in (mm)]

TES

T L

O

A

D [P

a]

4.7

(120)

Limited area 3 [in (mm)]

Limited Area 1

Limited Area 2

Limited Area 3

0.2 (5)

0.39 (10)

0.6 (15)

1.0 (20)

1.0 (25)

1.2 (30)

1.4 (35)

1.58 (40)

400

800

1200

1600

2000

2400

Fig. 3: 

Definition of limited areas. 

Fig. 4: 

Push loads in relation to minimum clearance between 
frame bottom edge and substructure.

NOTE 

For a requested push load maintain a minimum distance (clearance) 
between the bottom module plane (level of bottom frame leg) and 
closest substructure element below solar module laminate. The 
minimum clearance is defined by the maximum push load and the 
limited area where the substructure element is located beneath the 
module (see figure 3 and 4).

Summary of Contents for Q.PEAK DUO L-G6.3 / BFG

Page 1: ...Valid for North America INSTALLATION AND OPERATION MANUAL Q PEAK DUO L G6 3 BFG and L G6 3 BGT solar modules ...

Page 2: ... module operator are responsible for com pliance with all applicable statutory requirements and regulations Ä The following regulations and standards must be upheld at all times during the installation operation and maintenance of the solar modules Installation and Operation Manual Other applicable documents such as country specific regu lations for pressure equipment operational safety hazardous ...

Page 3: ...requirements Other applicable documents This installation manual is only valid in combination with the following technical information DOCUMENT TYPE Product data sheet Packaging and transport information MISUSE OR INCORRECT USE OF SOLAR MODULES VOIDS THE LIMITED WARRANTY AND MAY CREATE A SAFETY HAZARD AND RISK PROPERTY DAMAGE THIS INCLUDES IMPROPER INSTALLATIONORCONFIGURATION IMPROPERMAINTENANCE U...

Page 4: ...ce with UL 61730 Installation using a mounting structure for solar modules Mounting Structure Requirements Requirements for the mounting structure Conform to the necessary structural requirements Compliant with local snow and wind loads Properly fastened to the ground the roof or the façade Forces acting on the module are relayed to the mounting sub structure Ensures sufficient rear ventilation of...

Page 5: ...orientation Module Clamp Subconstruction Mounting profile 2 PLANNING 2 3 MOUNTING OPTIONS 2 PLANNING 2 3 MOUNTING OPTIONS TYPE OF INSTALLATION POINT MOUNTING SYSTEM LINEAR MOUNTING SYSTEM INSTALLATION WITH CLAMPS HYBRID CLAMPING INSTALLATION ON MOUNTING POINTS 3 94 9 84 100 250 CL5 9 84 19 7 250 500 NA FB1 4 mounting slots 15 2 386 CL1 0 8 9 8 20 250 9 8 19 7 250 500 CL3 9 8 19 7 250 500 TYPE OF I...

Page 6: ... the subconstruction does not touch the junction box even under load The clamps or insertion profiles etc do not touch the glass even under load Ä Ensure that the connection cables of the junction box do not run between the laminate and mounting rails Ä A minimum support depth of 0 59in 15mm is required on the back side of the module for IP1 IP2 CL2b and CL3 The minimum required support depth on t...

Page 7: ...deter mining the maximum number of modules in the string Parallel Connection Modules may be damaged by the occurrence of reverse currents caused by module defects ground leaks or defective insulation Ä Ensure that the maximum reverse current load capacity indicated in the data sheet is met In order to limit reverse currents that may occur we recommend using the following safety options 1 Layout wi...

Page 8: ...tally as shown NOTE Module damage may occur Ä Never step on modules Ä Do not subject modules to any mechanical stress Ä Do not allow any objects to fall onto modules 3 INSTALLATION 3 1 SAFETY AND TRANSPORT DANGER Risk of fatal injury due to electric shock Ä Block off the installation zone Ä Keep children and unauthorized individuals away from the solar power system DANGER Risk of fatal injury due ...

Page 9: ...may result from the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Ä Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ple...

Page 10: ...k of fatal injury due to electric shock Ä Electrical work may only be performed by qualified and skilled personnel see page 3 Ä Ensure correct polarity Ä Use solar cables for the connection at the junction box outlet Ä Only interconnect connectors of the same type and manufacturer Ä Use minimum No 12 AWG copper wires insulated for a minimum of 90 C for field connections NOTE Module damage may occu...

Page 11: ...drilled in the frame These holes are marked with a ground symbol as shown below on the frame section drawing To install the grounding lug follow the specified instructions of the manufacturer The grounding lug should be made of stainless steel or tin plated metals such as aluminum to avoid corrosion The grounding lug should be attached to the frame grounding hole using a stainless steel screw toot...

Page 12: ...ections it has to be checked that the components are secure undamaged and clean Cleaning WARNING Risk of injury due to hot and live modules Ä Only clean modules that have cooled down Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Never access the installation area alone or without taking ade quate security precautions Ä Please commission ...

Page 13: ...ctrum Center Drive Suite 1400 Irvine CA 92618 USA TEL 1 949 748 59 69 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Q CELLS Installation manual solar modules Q PEAK DUO L G6 3_BFG_BGT_2020 10_Rev01_NA ...

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