PVR PVL 401 - PVL 401/B Operating And Maintenance Instructions Manual Download Page 17

Operating and maintenance instructions

EN

17

LI 3019.03 

6.5 Spares necessary for the normal servicing

The recommended spares are shown in the list of the exploded drawing marked with 
the letter “R” (see RDT). They are contained in the minor spare parts kit.

6.6 Pump overhaul 

For this operation please request the proper instructions and direct any questions to 
our Customer Service department. The overhaul consists of a complete disassembly, 
cleaning of all components as well as replacement of parts that are subject to wear 
(pump and motor bearings, vanes and gaskets).

6.7 How to order spare parts 

When ordering spare parts, always state the pump model, serial number, year of produc-
tion, electric motor characteristics (manufacturer’s name, model, kW, V, Hz), position 
reference on the spare parts list, description and quantity needed.
Different types of maintenance kits are available (ref. RDT attachment).

7. Lubricants

Mineral oil recommended for generic use

Use the mineral oil for compressors according to DIN 51506 group VC-VCL or VDL 
classification ISO L-DAG.

Ambient temperature

Grade

PVR oil

12 - 40°C

ISO 100

Rotant VF 204

5 - 30°C

ISO 68

Rotant VF 203

Synthetic oil recommended for generic use

Use the synthetic oil for compressors according to USDA/NSF H2.

Ambient temperature

Grade

PVR oil

5 - 40°C

ISO 100

Rotant VF 304

0 - 30°C

ISO 68

Rotant VF 303

Recommended oil for application in the food industry.

Use the synthetic oil compatible for chance contact with food according to USDA H1.

Ambient temperature

Grade

PVR oil

5 - 40°C

ISO 100

Rotant VF 404 H1

0 - 30°C

ISO 68

Rotant VF 403 H1

For ambient temperature outside the stated range, please get in touch with our Custo-
mer Service Department.

Summary of Contents for PVL 401 - PVL 401/B

Page 1: ...PVL 401 PVL 401 B PVL 541 PVL 541 B Lubricated vane vacuum pump Operating and maintenance instructions EN TRANSLATION Publication Number LI 3019 03 January 2020...

Page 2: ...e line installation page 11 5 5 Electric connection page 12 5 6 Commissioning page 13 5 7 Tips for use page 13 5 8 Water vapour suction page 14 6 Servicing page 14 6 1 General information page 14 6 2...

Page 3: ...es place The suggestions given to the staff engaged in the installation and servicing assumes that the personnel is expert and prepared in facing any problem of servicing both mechanical and electrica...

Page 4: ...with a centrifugal fan At the inlet there is a mesh filter in order to protect the pump from solid parts having diameter bigger than 1 5 mm Furthermore an integrated no return valve prevents the oil...

Page 5: ...forbidden to use the discharge of the pump to create even limited pressures ATTENTION It is forbidden to install the pump in a potentially explosive environment 2 4 Protections The pump must be prote...

Page 6: ...an cause an oil leakage Avoid the dispersion to the ground and the pollution of other materials In case that any air containing dangerous substances must be pumped down for example biological or micro...

Page 7: ...hanyother law in force in the Country of use Besides electrical equipment must comply with EN 61000 6 4 and EN 61000 6 2 standards concerning electromagnetic compatibility and electromagnetic immunity...

Page 8: ...components control When receiving the machine check that the packing is intact or if is shows signs of damages occurred during transportation If there is no damage proceed to the unpacking and check f...

Page 9: ...quipment suitable for the motor weight about 30 kg To assure the continuity of the equipotential circuit of the pump clean the contact surfaces very well by removing any grease or protective painting...

Page 10: ...ide the machine where the pump has been installed To assure a sufficient cooling avoid exceeding 40 C of ambient temperature The pump must be protected against jets or sprays of water that may penetra...

Page 11: ...fies the inlet port For further information please refer to the RDT attached herewith 5 5 Discharge air pipe line installation If the pump has been installed in a room with poor air exchange it is pos...

Page 12: ...respond to the data stamped on the motor name plate The electric motor must be protected against overload The full load amperage value on the motor name plate must be considered when sizing the electr...

Page 13: ...TE a quantity of oil greater than necessary may clog the oil separator and damage the pump or the electric motor 5 7 Tips for using When the room temperature is lower than 10 C it is a good practice t...

Page 14: ...low all periodical service points listed in the table below However more frequent service operations may be necessary depending on what the pump is used for suction of con densable vapours suction of...

Page 15: ...bricating oil Skilled Worker Ifthepressuregaugeisfittedtothepump checktheoilseparator max 0 7 bar if necessary replace it Skilled Worker Replace the gas ballast felt disk pos 115 Skilled Worker 2000 H...

Page 16: ...with damaged elastic element causes an anomalous pump noise especiallywhenstartingthepumpandmayleadtocouplingandpumpshaftfailure 6 4 Exhaust filters replacement Very dirty oil separators may cause a c...

Page 17: ...kW V Hz position reference on the spare parts list description and quantity needed Different types of maintenance kits are available ref RDT attachment 7 Lubricants Mineral oil recommended for generic...

Page 18: ...th the pump and advise the risks involved in handling if any Drain the lubricant from the pump prior to shipping the pump back 10 Disposal Meaning of the WEEE logo found in labels The following symbol...

Page 19: ...amaged contact surfaces Pump overhaul at our workshop Oil leak Shaft oil seal rings worn Replace oil seal ring pos 14 15 Inefficient oil separator Check and clean oil recovery pipe Inefficient oil rec...

Page 20: ...PVR Srl HEADQUARTERS Via Santa Vecchia 107 23868 Valmadrera LC Italy T 39 0341 1918 51 F 39 0341 1918 599 info pvr it www pvr it LOCAL UNIT Via IV Novembre 104F 23868 Valmadrera LC Italy...

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