PVR PVL 401 - PVL 401/B Operating And Maintenance Instructions Manual Download Page 13

Operating and maintenance instructions

EN

13

LI 3019.03 

5.6 Commissioning

The pump is supplied without lubricating oil.

NOTE:
the operation without oil causes big damages to the pump. 

Carry out the first filling up through the plug (E) up to the half of the sight glass (F) and 
close the plug (E) (Figure 8).
Start the pump and take it to the maximum vacuum level for at least 2 minutes. 
Stop the pump, check again the oil level and add the lacking oil, if necessary, in order 
to get the correct oil level.

NOTE:
a quantity of oil greater than necessary may clog the oil separator and damage 
the pump or the electric motor.

5.7 Tips for using

When the room temperature is lower than 10°C, it is a good practice to let the pump 
operate at the ultimate pressure (Inlet port closed, without load) for about 15 minutes. 
During this period the pump may not reach the stated pressure limits.

NOTE:
Avoid operating the pump for long periods with inlet port vented to atmospheric 
pressure.

Avoid frequent stop-starting, as this will lead to premature wear of the coupling 
elastic element. 

It is recommended not to exceed 5 starting/hour. For more frequent starting, it is 
recommended to install a soft starter device.

Fig.8

Summary of Contents for PVL 401 - PVL 401/B

Page 1: ...PVL 401 PVL 401 B PVL 541 PVL 541 B Lubricated vane vacuum pump Operating and maintenance instructions EN TRANSLATION Publication Number LI 3019 03 January 2020...

Page 2: ...e line installation page 11 5 5 Electric connection page 12 5 6 Commissioning page 13 5 7 Tips for use page 13 5 8 Water vapour suction page 14 6 Servicing page 14 6 1 General information page 14 6 2...

Page 3: ...es place The suggestions given to the staff engaged in the installation and servicing assumes that the personnel is expert and prepared in facing any problem of servicing both mechanical and electrica...

Page 4: ...with a centrifugal fan At the inlet there is a mesh filter in order to protect the pump from solid parts having diameter bigger than 1 5 mm Furthermore an integrated no return valve prevents the oil...

Page 5: ...forbidden to use the discharge of the pump to create even limited pressures ATTENTION It is forbidden to install the pump in a potentially explosive environment 2 4 Protections The pump must be prote...

Page 6: ...an cause an oil leakage Avoid the dispersion to the ground and the pollution of other materials In case that any air containing dangerous substances must be pumped down for example biological or micro...

Page 7: ...hanyother law in force in the Country of use Besides electrical equipment must comply with EN 61000 6 4 and EN 61000 6 2 standards concerning electromagnetic compatibility and electromagnetic immunity...

Page 8: ...components control When receiving the machine check that the packing is intact or if is shows signs of damages occurred during transportation If there is no damage proceed to the unpacking and check f...

Page 9: ...quipment suitable for the motor weight about 30 kg To assure the continuity of the equipotential circuit of the pump clean the contact surfaces very well by removing any grease or protective painting...

Page 10: ...ide the machine where the pump has been installed To assure a sufficient cooling avoid exceeding 40 C of ambient temperature The pump must be protected against jets or sprays of water that may penetra...

Page 11: ...fies the inlet port For further information please refer to the RDT attached herewith 5 5 Discharge air pipe line installation If the pump has been installed in a room with poor air exchange it is pos...

Page 12: ...respond to the data stamped on the motor name plate The electric motor must be protected against overload The full load amperage value on the motor name plate must be considered when sizing the electr...

Page 13: ...TE a quantity of oil greater than necessary may clog the oil separator and damage the pump or the electric motor 5 7 Tips for using When the room temperature is lower than 10 C it is a good practice t...

Page 14: ...low all periodical service points listed in the table below However more frequent service operations may be necessary depending on what the pump is used for suction of con densable vapours suction of...

Page 15: ...bricating oil Skilled Worker Ifthepressuregaugeisfittedtothepump checktheoilseparator max 0 7 bar if necessary replace it Skilled Worker Replace the gas ballast felt disk pos 115 Skilled Worker 2000 H...

Page 16: ...with damaged elastic element causes an anomalous pump noise especiallywhenstartingthepumpandmayleadtocouplingandpumpshaftfailure 6 4 Exhaust filters replacement Very dirty oil separators may cause a c...

Page 17: ...kW V Hz position reference on the spare parts list description and quantity needed Different types of maintenance kits are available ref RDT attachment 7 Lubricants Mineral oil recommended for generic...

Page 18: ...th the pump and advise the risks involved in handling if any Drain the lubricant from the pump prior to shipping the pump back 10 Disposal Meaning of the WEEE logo found in labels The following symbol...

Page 19: ...amaged contact surfaces Pump overhaul at our workshop Oil leak Shaft oil seal rings worn Replace oil seal ring pos 14 15 Inefficient oil separator Check and clean oil recovery pipe Inefficient oil rec...

Page 20: ...PVR Srl HEADQUARTERS Via Santa Vecchia 107 23868 Valmadrera LC Italy T 39 0341 1918 51 F 39 0341 1918 599 info pvr it www pvr it LOCAL UNIT Via IV Novembre 104F 23868 Valmadrera LC Italy...

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