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PC100 

 

Plural Component Dispense Valve 

 
 

Thank you for purchasing the PC100 dispensing valve from PVA. Before 

attempting to operate the PC100, we recommend that you take a few minutes and read the 
following operation and setup manual.  This will assist in familiarizing you with the 
product and ensure a successful installation.

 

 

As always, if any questions or problems arise, do not hesitate to contact PVA’s 

Valve Service Department for support.  This department can be reached at PVA 
headquarters via telephone or e-mail. 
 

Again, thank you for your purchase, and we look forward to assisting you in the 

future as you continue to improve your dispensing processes. 
 

 
Theory of Operation 
 

The PC100 is a high pressure, front closing stainless steel plural component 

dispensing valve  that can be used to  dispense  two-part  fluids.  Applications include 
potting, bead placement, and gaskets where a low flow rate is required. This valve works 
most favorably with lower viscosity unfilled fluids. Part A and part B fluids will flow into 
the valve separately and out of the valve separately into a disposable static mixer. No 
disassembly and cleaning of the valve is required at the end of the day.   

The PC100 has a divorced design comprising of two major sections.  These include: 

1)  Two air sections (red anodized portions) 

2)  Fluid section (stainless steel portion) 

The  separate  air sections  are aluminum bodies  with a simple piston/cylinder 

combination used to open and close the valve. Stroke adjustment bolts  in the upper air 
bodies controls how far the piston and needle assembly can retract.  

The fluid section is a stainless steel body,  which includes a needle and seat 

combination  on each side of the valve to control  fluid flow  of part A and part B.  Fluid 
dispenses as the needles  retracts out of the seats,  then stops as the needles  moves back 
into the seats. The stroke adjustment bolts  regulate  the distance that the needles  can 
retract out of the seats  thus controlling the rate  of fluid flow. Fluids can include but are 
not limited to any lower viscosity unfilled epoxies, urethanes, silicones, etc.   

Wetted parts on the PC100 include: 

- 303, 304 stainless steel 

- Teflon 

- Kalrez 

Summary of Contents for PC100

Page 1: ...PC100 TWO COMPONENT DISPENSE VALVE Version B12 1403 Operation Manual 1 MUSTANG DRIVE COHOES NY 12047 PHONE 518 371 2684 FAX 518 371 2688 info pva net www pva net ...

Page 2: ... Part A and part B fluids will flow into the valve separately and out of the valve separately into a disposable static mixer No disassembly and cleaning of the valve is required at the end of the day The PC100 has a divorced design comprising of two major sections These include 1 Two air sections red anodized portions 2 Fluid section stainless steel portion The separate air sections are aluminum b...

Page 3: ... the midsection of the valve are air to close the valve The ports located closest to the mid section of the valve are air to open the valve Air supplies used to open and close the valve should be tied to the same solenoid to maintain uniform control Quick connect air fittings are typically supplied with the PC100 to fit 5 32 tubing Note that the valve should be normally in the closed position Flui...

Page 4: ...can be seen going up and down in the center simultaneously Note If the valve is not cycling properly refer to the Troubleshooting section 4 When the fluid delivery system is connected to the valve pressurize the fluids to be dispensed 5 Once again cycle the valve open to purge Part A and B should begin to flow separately out of the fluid manifold 1 continue dispensing until air is removed 6 Check ...

Page 5: ...ing removal that there are springs 17 forcing the air sections away from the fluid section 6 Pull the air sections red anodized portions away from the fluid section stainless steel portion 7 Clean off the tip of the stainless steel needles 3 8 From the fluid section of the valve unthread and remove the packing nuts 6 and the packing s 5 9 Using a 3 32 Allen Key remove the eight machine screws 24 t...

Page 6: ...on the inside groove of the stroke adjust bolts 19 3 Thread the stroke adjustment assemblies into the upper air bodies 11 4 Mount the first two 014 Buna o rings 9 on the ends of the upper air bodies 11 and the final two 008 Buna o rings 12 on the end groove of the stroke adjust bolts 19 Back out the stroke adjusts by turning them counter clockwise to the end of their travel 5 Drop the needles 3 in...

Page 7: ...oke adjust bolts 19 by turning them counter clockwise until the end of their travel 2 Apply a small amount of silicone grease to the end of the needles 3 and insert them into the packing nuts 6 and slide the two sections together 3 Align the air holes of the air sections on the same face as the 1 8 npt fluid inlets of the fluid section then connect the sections using the four machine screws 13 tig...

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Page 10: ... 8 V201 Lower Air Body 2 9 VLV 014B O Ring Buna 4 10 V202 Piston 2 11 V228 Upper Air Body 2 12 VLV 008B O Ring Buna 4 13 SH5 40x2 0 Cap Screw 4 14 SH5 40x2 25 Cap Screw 4 15 VLV 006K O Ring Kalrez 2 16 VLV 004B O Ring Buna 2 17 V050 Spring 2 18 V001 Set Screw 2 19 V230 Stroke Adjust 2 20 V229 Lock Nut 2 21 VLV 010K O Ring Kalrez 2 22 V007 Plug 2 23 165 38NWF Retaining Nut for static mixer 1 24 SH5...

Page 11: ...sen packing nut Replace parts as necessary Flip valve upside down and cycle until air bubbles are removed Valve leaks from mid section Packing nut is loose Packing is worn Tighten packing nut until snug Replace packing Valve does not dispense anything Fluid pressure is too low Material cured in fluid section Stroke adjustment bolt is set too low Increase fluid pressure Disassemble and clean valve ...

Page 12: ...es extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s customer service department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the defective product must be returne...

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