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Installation Guide / PostMount 1-A with ECO-Rail

9

Code-Compliant Planning and Installation Guide V 2.2 - Complying with AS/NZS1170.2: 2011 ADMT 4-2016

- Certification -

Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 015 060 240

www.gamcorp.com.au

 [email protected]

Suite 4, 346 Ferntree Gully Rd, Notting Hill VIC 3168 Tel: 03 9543 2211

Table 1 – Maximum Tilt Angle and Footing Options

 

Wind Region

Region A

Region B

Region C

Region D

Wind speed (m/s)

41

48

59

73

Maximum tilt angle (

°

)

60

60

50

20

Soil Type

Post embedded in concrete pier: 

300 mm diameter concrete piers minimum depth (m)

Hard class soil

[Gravels; dry (hard) clays]

0.80

0.90

1.00

0.80

Very Firm class soil

[Dry   (stiff)   clays;   clayey   sands;   coarse

sands; compact sands]

0.85

0.95

1.10

0.85

Firm class soil

[Damp clays; sandy clays; damp sands]

0.95

1.05

1.20

0.95

Soft class soil

[Wet clays; silty loams; wet or loose sands]

1.15

1.25

1.40

1.15

ISO 9001:2008 Registered Firm 

Certificate No: AU1222

8762 - Compliance Letter PM1-A - calc4.2.odt

Page 2 of 3

Summary of Contents for PostMount 1-A

Page 1: ...PostMount 1 A with ECO Rail Code Compliant Planning and Installation Guide V 2 2 Complying with AS NZS1170 2 2011 ADMT 4 2016 Last Updated Mar 2022 ...

Page 2: ... scale commercial and utility scale installations PV ezRack PostMount 1 A has been developed to fit any PV module in the outdoors and uneven ground areas PV ezRack PostMount 1 A have good compatibility for the different region via the angle adjustment 10 60 Using high quality engineered components PostMount 1 A saves developers and installers time and money when delivering large scale projects Ple...

Page 3: ...Installation Guide V 2 2 Complying with AS NZS1170 2 2011 ADMT 4 2016 Tools and Components Tools Components Allen Key 6 mm Spanner Torque Wrench 5m Tape COP PM1A 01 PM1 A Components Packx1 ER P 83 2400 Pole for PostMount 1 A Ø83x2400mmx1 ER EC ST End Clampx4 Tools and Components ...

Page 4: ...verview Side view drawing of PV ezRack PostMount 1 A is shown below The panels tilt angle and embedment depth below are for reference only Please refer to Certificate Letter to obatin the certified max panels tilt angle and min embedment depth for different wind regions and different soil types 3 1 PM1 A Components Pack 2 PM1 A Pole Ø83x2400mm 3 End Clamp 1 PostMount 1 A ...

Page 5: ...ace is clean no dirt or contaminant 2 Apply lubricant grease or 40 engine oil to fasteners prior to tightening to avoid galling or seizing in the threads General installation instructions 1 Apply force to fasteners in the direction of thread 2 Apply force uniformly to maintain required torque 3 Professional tools and tool belts are recommended 4 Avoid using electric tools for final tightening 5 Av...

Page 6: ...anized surfaces All drawings and dimensions in this installation guide are for generic reference The PV ezRack PostMount 1 A is to be optimized to suit specific conditions for each project and documented in engineering drawings As a result major components of the PV ezRack PostMount 1 A may be provided in sectional sizes and lengths that vary from those shown in this guide The installation operati...

Page 7: ... 2 Keep the axle of the 2 Ø14 holes parallel to East West keep the vertical angle deviation within 5 For more than one system on one site maintain all the axles of 2 Ø14 holes aligned 1 As show in figure on the right with M12 120 hex bolts and nuts to lock Angle Steel 63 40 1010 on the Pole And then use M12 120 hex bolts and nuts to lock supporting rod 40 40 682 on the Pole Note supporting rod aro...

Page 8: ...ail on Angle Steel Use the Cross Connection Clamp Cup head square neck bolts M8 25 Hexagon nut with flange M8 to lock on the Angle Steel 63 40 1010 Recommended torque for M8 bolts is 18 20 N m 3 Position the PV Panel landscape by aligning the centre line with the ECO Rail And fix the PV Panel to the Rails by using End Clamps Recommended torque for M8 bolts is 18 20 N m Installation Instructions ...

Page 9: ...d other documents and information provided by CLENERGY AUSTRALIA Part No Part Name Description 13 11011 004 ER EC ST PV ezRack Standard End clamps ER R ECO PV ezRack ECO Rail 1100mm 13 16041 001 Left and right supporting beam angle steel 63 40 1010 13 16041 002 Left and right supporting rod angle steel 40 40 682 13 15010 054 ER P 83 2400 PV ezRakc Pipe ø83 2400mm PM1 A We find the Postmount PM1 A ...

Page 10: ...gion Region A Region B Region C Region D Wind speed m s 41 48 59 73 Maximum tilt angle 60 60 50 20 Soil Type Post embedded in concrete pier 300 mm diameter concrete piers minimum depth m Hard class soil Gravels dry hard clays 0 80 0 90 1 00 0 80 Very Firm class soil Dry stiff clays clayey sands coarse sands compact sands 0 85 0 95 1 10 0 85 Firm class soil Damp clays sandy clays damp sands 0 95 1 ...

Page 11: ...00mm of the ground level in other cases contact Gamcorp 5 For concrete piers foundation use 25 MPa strength concrete minimum It is recommended to insert N12 bar 200mm long at the bottom of the post into the concrete piers 6 If any of the above conditions cannot be met the structural engineer must be notified immediately Construction is to be carried out strictly in accordance with the manufacturer...

Page 12: ... St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy Technologies Company ...

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