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    AWS1100 Wet Sander Manual                                          6

Copyright   PushCorp, Inc. 2000.  All rights reserved.

AIR SUPPLY PORT

BASE

Figure 3. AWS1100 Air Supply Port.

The  single  Air  Supply  Line  to  the  device  should  be  ¼  inch  (6mm)  diameter  flexible
polyurethane
 tubing.  The tubing should be routed to the AWS1100 such that there
are  no  kinks  and  that  there  is  plenty  of  slack  to  allow  for  any  desired  manipulator
motion.  Before attaching the Air Supply Line to the unit, open the Shut-Off Valve to
blow out any contaminates which may be in the tubing.  Attach the tubing to the Wet
Sander  Air  Supply  fitting.    Charge  the  system  with  compressed  air  and  verify  that
there are no air leaks and that there is a minimum of 80 psi (5.5 bar) at the Air Supply
Port.    If  a  minimum  air  pressure  of  80  psi  (5.5  bar)  cannot  be  achieved,  then  an
auxiliary air compressor or booster pump must be installed.

To  remove  the  Air  Supply  Line,  first  release  all  air  pressure  in  the  system.  Then,  if
using  the  PushCorp  supplied  push-lock  fitting,  push  inward  on  the  fitting's  ring,  then
pull the tubing out.  Cover or plug the push-lock fitting any time the Air Supply Line is
not connected.  This will keep any contaminants from entering the unit.

NOTE:  PushCorp highly recommends the use of flexible polyurethane tubing as
opposed  to  nylon  tubing.    This  is  because  nylon  tubing  tends  to  crimp  shut
when  it  is  bent.    This  severely  limits  airflow  and  may  cause  erratic  operation.
Polyurethane  tubing  is  designed  to  withstand  continuous  bending  cycles  and
resist crimping.

Summary of Contents for AFD1100

Page 1: ...Wet Sander AFD1100 Manual PAR01330 2 January 2000 Dallas Texas...

Page 2: ...red to 5 m and a 0 3 micron oil mist separator Non compliance with these requirements will void the manufacturer s warranty See Section 4 3 All fasteners mounting holes and pipe threads on this tool a...

Page 3: ...nts 1 0 LIMITED WARRANTY 1 2 0 GENERAL OVERVIEW 3 3 0 INSTALLATION 4 3 1 Mounting the AWS1100 4 3 2 Air Supply 5 3 3 Water Connections 7 3 4 Electrical Connections 8 4 0 Wetsanding Pad Removal and Rep...

Page 4: ...A IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how lon...

Page 5: ...and maintenance of the product as described in the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according...

Page 6: ...d allows the unit to automatically compensate for gravitational and inertial effects to maintain the desired sanding force Finally a linear potentiometer located within the pneumatic actuator senses t...

Page 7: ...r supplied is required to securely attach the Mounting Plate to the robot s mounting flange These flat head screws must be installed per the robot manufacturer s instructions To mount an AWS1100 first...

Page 8: ...uld not be used as a pressure regulator device The Air Supply System should be configured as shown in Figure 2 3 m OIL MIST SEPARATOR AIR REGULATOR PRESSURE GAUGE 5 m FILTER SHUT OFF VALVE 80 psi 5 5...

Page 9: ...and that there is a minimum of 80 psi 5 5 bar at the Air Supply Port If a minimum air pressure of 80 psi 5 5 bar cannot be achieved then an auxiliary air compressor or booster pump must be installed T...

Page 10: ...e Without proper water pressure the bearing will come into contact with the linear shaft and cause excessive friction and force errors The second connection is an 8mm push lock fitting supplying water...

Page 11: ...LER CABLE Figure 5 Electrical Cable Connections 4 0 Wetsanding Pad Removal and Replacement The AWS1100 Wet Sander accepts standard 5 8 11 right hand threaded wet sanding pads To remove a worn Wet Sand...

Page 12: ...50 C Humidity 5 to 95 Non Condensing Supply air Non lubricated Dry 5 m Filtered 80 90 psi 5 5 6 2 bar 2 SCFM 28 l min Hydrostatic Bearing 60 psi 4 1 bar Min 100 psi 6 9 bar Max Water Pressure Specifi...

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