Purple Line EGO400 User Manual Download Page 17

Purple Line®

      

Page 10 

Ref: CM-UM-0115-Rev.C AUS

Maintenance

To prevent the battery from becoming totally discharged during long periods of inactivity it must be disconnected and 

recharged before using again.

Please check regularly that the rollers of the drive units are free of any dirt, or debris that may have been picked up from 

the road. Any further maintenance is not required. 

Please check regularly the distance between the rollers and the tyres. In the neutral (fully disengaged) position this must 

be 20 mm. 

When your caravan is stored for an extended period of time (over winter for example) it is recommended to remove the 

leisure battery from the caravan. Make sure you keep it charged to ensure it is in good condition the next time you want 

to use it.

Once a year have your Purple Line® caravan mover maintained and visually inspected. This inspection must include all 

the bolt/nut connections, the cables and electrical connections and lubrication of movable parts/joints.

 

In case of any failures or problems, please contact your Purple Line® Caravan Mover supplier.

Trouble Shooting

Should your mover fail to operate, please check the following:

Unit fails to operate, does not function at all:

Make sure that the Battery Power Isolation Switch (29) is turned on.

Is the Remote Control Handset ‘paired’ with the Control Unit? To ‘pair’ the Handset and Control Unit please follow the 

procedure detailed in the section ‘Before First Use - Pairing the Handset & Control Unit(s)’ regarding the Reset Button 

(Fig.6A).

Check the batteries of the remote control. If empty, renew using three new ‘AAA’ 1.5V batteries.

Caravan battery could be empty. Check electronics box (Blue LED is on and Red LED is flashing twice slowly). If empty, 

recharge completely or renew caravan battery before taking any further action.

Advice on battery voltage:

 Even though batteries are rated at 12V, a fully charged battery will provide a charge nearer 

to 13V. A voltimeter reading of 12.7V or higher means that the battery is 100% charged, 12.5V is three quarters charged 

and 12.4V can mean your battery is only 50% charged. The caravan mover needs at least 12.5V to function correctly.

Caravan battery could be overloaded. Check electronics box (Blue LED is on and Red LED is flashing continuously). 

Check your charging equipment and try to discharge the battery by connecting/using a light or other load. If this does 

not give any result, renew caravan battery before taking any further action.

Check the cable-connection between the caravan battery and the control unit.

Check the distance between the remote control and the caravan is not more than 5 metres. If there is no signal between

the remote control and the control unit, the mover will not function at all, even though the LED on the remote control is 

on.

All error messages will reset automatically after 40 seconds. If this does not occur, reset the mover by switching off the 

mover via the isolator switch for at least 10 seconds and turn it on again. Then re-establish the connection with the 

remote control (by pressing the power button on the handset twice within 1 second).

Unit fails to operate or moves intermittently:

Check the battery of the remote control. 

If empty, renew using three new ‘AAA’ 1.5V batteries.

Caravan battery could be empty. Check electronics box (Blue LED is on and Red LED is flashing twice slowly). If empty, 

recharge completely or renew caravan battery before taking any further action.

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Summary of Contents for EGO400

Page 1: ...User Manual For use with Model Numbers EGO130 EGO400 Ref CM UM 0115 Rev C AUS Caravan Movers PL CM manual AU 01 15 indd 1 14 1 15 10 43 37...

Page 2: ...A 3 2 1 5 4 6 WEIG MAT DATE SIGNATURE NAME FINISH UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR Q A MFG APPV D CHK D DRAWN D E F C 1 2 3 4 B A 3 2...

Page 3: ...rts Identification Fitting Diagrams Fig 1 Fig 3 A B C D E F G H A B C A Fig 4 Fig 6 A B Fig 5 A B C G A EGO400 D F EGO130 EGO130 Fig 2 A B C D E F G EGO400 PL CM manual AU 01 15 indd 3 14 1 15 10 43 3...

Page 4: ...on CAUTION Do not exert undue pressure on winding spindle when rollers are fully disengaged When resistance is met STOP WINDING Failure to do this may result in mechanical damage Fig 7 A Fig 9 Fig 10...

Page 5: ...A 10mm A 12 11 10 9 8 7 6 5 4 13 14 15 16 17 18 19 20 21 22 165mm min 85mm min 1800mm to 2500mm max Fig 18 Fig 16A Fig 18A L Profile U Profile Caravan Floor European Type Chassis Fig 14 EGO400 A 10mm...

Page 6: ...Parts Identification Fitting Diagrams Fig 20 Caravan Front 1 2 3 4 1 2 CONTROL UNIT BATTERY Fig 19 PL CM manual AU 01 15 indd 6 14 1 15 10 43 41...

Page 7: ...e cable to terminal 2 Motor 2 Positive cable to terminal 3 Motor 2 Negative cable to terminal 4 FRONT OF AXLE MOTORS Use the Front of Axle wiring when installing a two motor system Use the Front of Ax...

Page 8: ...Motor Unit 2 4 four motor system 20 10 Cable Trunking P Clips 19 2mm 3 1 Main Cross Bar 21 10 Cable P Clips 10 4mm 4 1 Cross Actuation Centre Bar 22 4 Battery Terminal Connector 8mm 5 2 Cross Actuati...

Page 9: ...lso suitable for most European type chassis and will not normally require the use of the chassis plates 37 and will instead fit straight onto the lip of an L profile or U profile chassis please refer...

Page 10: ...s are in the DISENGAGED position Fig 8 or Fig 12 as the unit will not fit correctly otherwise Loosely assemble motor unit 1 motor unit 2 and main cross bar 3 see Fig 1 The nuts Fig 1B on the cross bar...

Page 11: ...ase substitute these as appropriate Drill a 25 mm hole through the floor of the caravan approximately 150 mm centrally in front of the control unit 32 terminals Caution Take extra care to avoid any ch...

Page 12: ...ing crimping pliers A secure and good quality connection on each cable is essential Finally connect the Battery Cables 14 15 to the Control Unit 32 Installation of your Purple Line Caravan Mover is no...

Page 13: ...ply refit the tool onto one of the spindles and rotate away from the tyre Please note that you will feel a small amount of resistance initially as you disengage the cam from its locked position the sp...

Page 14: ...aravan is responsible for controlling the caravan mover The control unit has three LED s Fig 6 and one recessed button Fig 6A Green LED This will illuminate when receiving the signal The LED will flas...

Page 15: ...one motor going in one direction and the other going in the opposite direction This is ideal for single axle caravans You will not need to do anything with the electronics if you have installed a sin...

Page 16: ...r other unauthorised people It is possible to position the caravan s hitch exactly over a stationery car s tow ball using the mover But please be very careful Use the button controls on the remote con...

Page 17: ...electronics box Blue LED is on and Red LED is flashing twice slowly If empty recharge completely or renew caravan battery before taking any further action Advice on battery voltage Even though batteri...

Page 18: ...e remote control and the caravan is not more than 5 metres If there is no signal between the remote control and control box the mover will not function at all even though the LED on the remote control...

Page 19: ...e due to customer misuse or neglect This warranty is not offered for any type of trade or commercial usage The manufacturer does not take responsibility for any consequential loss whatsoever Upon insp...

Page 20: ...ne Pty Ltd Photographs are for illustration purposes only Actual product may differ Purple Line reserve the right to change product specifications without prior notice PL CM manual AU 01 15 indd 13 14...

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