Purple Line EGO400 User Manual Download Page 16

Purple Line®

      

Page 9 

Ref: CM-UM-0115-Rev.C AUS

 

Please make sure you read the safety instructions very carefully and make sure that you follow these guidelines!

 

Make sure that the battery that supplies the mover is fully charged and in good condition.

 

Make sure that the caravan is free from the vehicle and the handbrake is on. Also make sure that the corner- 

 

steady feet are fully raised.

Engage both rollers as described in ‘Operation-Motor Units’. This only needs to be done on one side of your caravan 

since the other side will automatically follow via the cross actuation bar. 

Turn on the Battery Power Isolation Switch (29).

Before operating the Mover, release the handbrake.

Activate the mover by double-clicking the power button (Fig.3A) on the remote control. The LED (Fig.3H) on the remote 

control will illuminate. Now you can choose the movements according the symbols shown on the remote control

As soon as the buttons are released the caravan will stop

The mover moves at one speed after the intitial ‘soft-start’. The speed can increase a little when going downhill and 

decrease a little when going uphill. 

TIP: The mover is more efficient when reversing the caravan up an incline.

After manoeuvring, deactivate the mover by double-clicking the power button on the remote control again. The LED on 

the remote control will turn off. Apply the handbrake first and then disengage the drive rollers from the tyres.

Turn off the Battery Power Isolation Switch.

 

Store remote control in a safe place (out of reach of children or other unauthorised people).

 

It is possible to position the caravan’s hitch exactly over a stationery car’s tow ball using the mover. But please  

 

be very careful!

Use the button controls on the remote control to bring the caravan to the car. It is better to reach the tow ball with 

several short “trips” rather than trying to do it in one “trip”. When the hitch is right above the tow ball of the vehicle, 

lower the hitch to the ball and engage in the normal way using the jockey wheel.

Hitch the caravan in the normal way ready for towing.

 

Release the rollers from the caravan’s tyres. You cannot tow the caravan with the Mover   

 

 

 

engaged! Make sure that both rollers are fully disengaged!

 

Trying to drive away with the mover still engaged, will damage the mover, your caravan tyres and strain your tow  

 

vehicle!

Operation - Hitching and Unhitching

Operation - Getting Started

The Jockey Wheel

The jockey wheel that you use will have an impact on the performance of the mover.  The heavier the ball weight, the 

bigger the impact on performance.  

It is strongly advised that you consider upgrading a standard jockey wheel to one that is able to cope with your caravan 

and caravan mover.  

Things to consider when choosing a jockey wheel are: 

1.

 Pneumatic or solid tyre

 

 

 

 

 

 

 

2.

 What size of wheel and tyre (big is good)

 

 

 

 

 

 

 

3.

 Twin or single wheel

 

 

 

 

 

 

 

4.

 Freely swivelling, to allow easy turns

 

 

 

 

 

 

 

5.

 Strength and robustness

power cables from the mover isolation switch to one battery and the negative cables from each board to the other 

battery.  In this way both batteries work together.  If you attach the positives and the negatives to just one battery then 

they will work separately. Please see Fig.22 for reference.

PL CM manual AU 01-15.indd   9

14/1/15   10:43:43

Summary of Contents for EGO400

Page 1: ...User Manual For use with Model Numbers EGO130 EGO400 Ref CM UM 0115 Rev C AUS Caravan Movers PL CM manual AU 01 15 indd 1 14 1 15 10 43 37...

Page 2: ...A 3 2 1 5 4 6 WEIG MAT DATE SIGNATURE NAME FINISH UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR Q A MFG APPV D CHK D DRAWN D E F C 1 2 3 4 B A 3 2...

Page 3: ...rts Identification Fitting Diagrams Fig 1 Fig 3 A B C D E F G H A B C A Fig 4 Fig 6 A B Fig 5 A B C G A EGO400 D F EGO130 EGO130 Fig 2 A B C D E F G EGO400 PL CM manual AU 01 15 indd 3 14 1 15 10 43 3...

Page 4: ...on CAUTION Do not exert undue pressure on winding spindle when rollers are fully disengaged When resistance is met STOP WINDING Failure to do this may result in mechanical damage Fig 7 A Fig 9 Fig 10...

Page 5: ...A 10mm A 12 11 10 9 8 7 6 5 4 13 14 15 16 17 18 19 20 21 22 165mm min 85mm min 1800mm to 2500mm max Fig 18 Fig 16A Fig 18A L Profile U Profile Caravan Floor European Type Chassis Fig 14 EGO400 A 10mm...

Page 6: ...Parts Identification Fitting Diagrams Fig 20 Caravan Front 1 2 3 4 1 2 CONTROL UNIT BATTERY Fig 19 PL CM manual AU 01 15 indd 6 14 1 15 10 43 41...

Page 7: ...e cable to terminal 2 Motor 2 Positive cable to terminal 3 Motor 2 Negative cable to terminal 4 FRONT OF AXLE MOTORS Use the Front of Axle wiring when installing a two motor system Use the Front of Ax...

Page 8: ...Motor Unit 2 4 four motor system 20 10 Cable Trunking P Clips 19 2mm 3 1 Main Cross Bar 21 10 Cable P Clips 10 4mm 4 1 Cross Actuation Centre Bar 22 4 Battery Terminal Connector 8mm 5 2 Cross Actuati...

Page 9: ...lso suitable for most European type chassis and will not normally require the use of the chassis plates 37 and will instead fit straight onto the lip of an L profile or U profile chassis please refer...

Page 10: ...s are in the DISENGAGED position Fig 8 or Fig 12 as the unit will not fit correctly otherwise Loosely assemble motor unit 1 motor unit 2 and main cross bar 3 see Fig 1 The nuts Fig 1B on the cross bar...

Page 11: ...ase substitute these as appropriate Drill a 25 mm hole through the floor of the caravan approximately 150 mm centrally in front of the control unit 32 terminals Caution Take extra care to avoid any ch...

Page 12: ...ing crimping pliers A secure and good quality connection on each cable is essential Finally connect the Battery Cables 14 15 to the Control Unit 32 Installation of your Purple Line Caravan Mover is no...

Page 13: ...ply refit the tool onto one of the spindles and rotate away from the tyre Please note that you will feel a small amount of resistance initially as you disengage the cam from its locked position the sp...

Page 14: ...aravan is responsible for controlling the caravan mover The control unit has three LED s Fig 6 and one recessed button Fig 6A Green LED This will illuminate when receiving the signal The LED will flas...

Page 15: ...one motor going in one direction and the other going in the opposite direction This is ideal for single axle caravans You will not need to do anything with the electronics if you have installed a sin...

Page 16: ...r other unauthorised people It is possible to position the caravan s hitch exactly over a stationery car s tow ball using the mover But please be very careful Use the button controls on the remote con...

Page 17: ...electronics box Blue LED is on and Red LED is flashing twice slowly If empty recharge completely or renew caravan battery before taking any further action Advice on battery voltage Even though batteri...

Page 18: ...e remote control and the caravan is not more than 5 metres If there is no signal between the remote control and control box the mover will not function at all even though the LED on the remote control...

Page 19: ...e due to customer misuse or neglect This warranty is not offered for any type of trade or commercial usage The manufacturer does not take responsibility for any consequential loss whatsoever Upon insp...

Page 20: ...ne Pty Ltd Photographs are for illustration purposes only Actual product may differ Purple Line reserve the right to change product specifications without prior notice PL CM manual AU 01 15 indd 13 14...

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