puroflux PF-50 Series Operation And Maintenance Manual Download Page 12

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PAGE # 12

PF-50 Series Filter (ver. 4/5/05)

THEORY OF OPERATION

Influent (unfiltered) fluid is drawn via the pump into the filter piping, where it enters the overdrain (upper
internals). The influent fluid is dispersed over the filter media evenly. Suspended solids are trapped in the
pores formed between the media. The effluent (filtered) fluid then passes from the vessel through the 
underdrain (lower internals) and is returned to the system.

As the trapped particles load the media the differential pressure increases. When the differential pressure
reaches 16 psi, a backwash cycle is required. The control valves are repositioned, reversing the flow and
the media is backwashed. The reverse flow lifts and churns the media causing a scouring action to release
the trapped debris. The trapped debris is then pushed up through the overdrain and flushed to drain. On
completion of the backwash cycle, the valves are repositioned and the filtration process continues.

OPERATION AND MAINTENANCE

The following information pertains to the procedures, operation and general maintenance of the PF-50 series
permanent media filter.

Please read this entire OPERATION and MAINTENANCE MANUAL thoroughly and understand all safety
related issues before attempting any work on the PF-50 series filters.

GENERAL MAINTENANCE PROCEDURES

Always follow the start-up and shut down procedures before and after any service or maintenance is done on
the filter unit. The PF-50 series filters are designed for low maintenance and minimal service. With proper
care the PF-50 series filters will provide trouble free service. The following is a list of maintenance check
points and schedules for standard units and includes optional components.

1. Visually inspect filter every 48 hours (minimum) for proper operation 

(check for unusual noise and/or vibration).

2. Read pressure gauge (gauge reading should not exceed 45 psi).

3. Backwash filter every 48 hours (minimum).

4. Never allow differential pressure to increase above 16 psid.

5. Check media condition every 6 months (replace if needed).

6. Inspect filter internal assembly each media change.

7. Clean pump pre-strainer before blind-off occurs (check as often as environment dictates).

8. Gasket (filter and pre-strainer) each time the filter is serviced.

9. Check voltage and amperage draw on motor lead.

NOTE:

All recommendations are minimums. The environment/operating conditions in which the filter

unit is installed will dictate the frequency of scheduled maintenance. Maintaining your PF-50 Series 
filter will assure a long trouble free life.

SECTION 2

Summary of Contents for PF-50 Series

Page 1: ...OPERATION AND MAINTENANCE MANUAL PF 50 Series Permanent Media Filters PUROFLUX FILTRATION AND CONTROL SYSTEMS C O R P O R A T I O N...

Page 2: ...and related equipment If there are any questions on the procedures or performance of the PF 50 series filters contact the local factory representative or call the factory direct at 805 579 0216 Do No...

Page 3: ...Loading Media 7 Electrical Controls 8 Wiring Requirements 9 SECTION 2 Theory of Operation 10 Operation and Maintenance 10 General Maintenance 10 24 Hour Time Clock Settings 11 Pump Pre Strainer 12 Pu...

Page 4: ...and Table I for components to be inspected upon receiving Check the model and serial number against the packing slip Serial and model numbers can be found on a nameplate inside the control cabinet au...

Page 5: ...d drawing for locations of anchor holes NOTE The PF 50 filter should not be installed more than 8 feet above the process liquid operating level NOTE Never install the PF 50 series filter in an applica...

Page 6: ...lumes The maximum backwash supply pressure for the PF 50 filter is 50 psi Run a line to the connection labeled BACKWASH If public or municipal water is used for backwash a backflow preventer is requir...

Page 7: ...H 12 1 FPT 1 FPT 1 FPT 1 FPT 18 1 1 2 FPT 1 1 2 FPT 1 1 2 FPT 1 1 2 FPT 24 1 1 2 FPT 1 1 2 FPT 1 1 2 FPT 1 1 2 FPT 30 2 FPT 2 FPT 2 FPT 2 FPT 36 2 1 2 FPT 2 1 2 FPT 2 21 2 FPT 2 1 2 FPT 42 3 FPT 3 FPT...

Page 8: ...over lifting it through the tank ring Inspect the internals for damage before continuing 2 Fill the vessel with water until the underdrain assembly is completely submerged in water Load the support gr...

Page 9: ...O P E R A T I O N A N D M A I N T E N A N C E M A N U A L PAGE 9 PF 50 Series Filter ver 4 5 05...

Page 10: ...disconnect switch with motor circuit protection MCP control transformer primary 120v secondary adjustable backwash timer 24 hour backwash time clock magnetic motor starter external backwash source un...

Page 11: ...anual Units 1 Install a circuit breaker between the closest branch distribution panel and the pump motor if supplied See Table V for amperage draw by motor horsepower 2 Install an externally operated...

Page 12: ...NANCE MANUAL thoroughly and understand all safety related issues before attempting any work on the PF 50 series filters GENERAL MAINTENANCE PROCEDURES Always follow the start up and shut down procedur...

Page 13: ...Pins pulled out consecutively will initiate a backwash once and then lock out any further backwash cycle 15 minutes for each consecutive pin pulled out In order to eliminate the 24 hour time clock fro...

Page 14: ...tor bracket which is bolted directly to the pump volute The pump shaft slides over the motor shaft and is held in place with three set screws The pump impeller is threaded or keyed on to the end of th...

Page 15: ...witch manual backwash override push button and a 24 hour time clock to activate a backwash cycle Upon an initation of a backwash cycle the electric valve actuator will reposition the valves into the b...

Page 16: ...e arrow on the pump volute DO NOT run the pump for an extended period of time in reverse direction or dry Have a qualified electrician change leads to correct rotation 8 Open the service valves in the...

Page 17: ...leave the valve open 5 Drain all external piping to and from the filter 6 Remove the drain plug on the filter vessel Allow the liquid to drain After all liquid has drained replace the drain plug If su...

Page 18: ...s a chemical treatment program must be employed by a competent professional Such treatment should be initiated before the system start up and continued regularly thereafter SAFETY All electrical mecha...

Page 19: ...ase order must be issued to cover the cost of each replacement part and shipping Upon inspection and an issue of credit of the defective items by PUROFLUX and or PUROFLUX S vendor s credit will be iss...

Page 20: ...PAGE 20 PF 50 Series Filter ver 4 5 05 P U R O F L U X C O R P O R A T I O N FIGURE 3...

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