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5

MAINTENANCE

If you observe the necessary caution and carry out the simple maintenance and cleaning described

below at regular intervals, then any problems will mostly be detected and corrected before they

result in a total breakdown of the product. The indicated maintenance intervals can vary

depending on the specific working and local conditions. It is therefore recommended that the

product is thoroughly inspected annually in addition to the indicated periodic maintenance. Please

contact your supplier for this purpose.

WARNING

Overdue maintenance can cause fire.

.

WARNING

Always switch OFF the machine and remove the mains plug from the wall socket before carrying out the

activities below. First read the maintenance regulations at the beginning of this manual.

5.1

Periodic maintenance

The maintenance activities in the table below indicated by [1] can be carried out by the user; other

activities are strictly reserved for qualified personnel.

Action

Every 1 week to 

Every 6 months

Every 12 months

4 months 
(depending on 
the degree of 
pollution)

Clean the outside of 
the product with 
mild detergent

Check the door 
sealing material

Clean the inside of 
the product and 
remove dust/grease 
from the filter 
compartment

Clean the prefilter, 
ioniser, collector and 
the final filter and 
check for damages

5.2

Cleaning the pre filter, ionizer/collector and the after filter

Clean or replace the filters:



when damaged



when the ioniser and/or collector starts to make a crackling sound 



when the extraction capacity becomes inadequate

[1]

X

Summary of Contents for ESP 1500

Page 1: ...Electrostatic Precipitator ESP 1500 ESP 3000 ESP 4500 TECHNICAL OPERATION MANUAL ...

Page 2: ...ight to change or amend is hereby expressly reserved The instructions in this publication only serve as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cover page Thus the manufacturer cannot be held responsible for any damage resulting f...

Page 3: ... potential danger when using the product The user of the product is always fully responsible for observing the local safety instructions and regulations Observe all applicable safety instructions and regulations User manual Everyone working on or with the product must be familiar with the contents of this manual and must strictly observe the instructions therein The management should instruct the ...

Page 4: ...anual must not be altered Safety features All safety features must be correctly mounted and can only be removed for maintenance and repair jobs by skilled and authorised service engineers The products must not be used if the safety features are not or only partly present or defective The safety features should be regularly checked for their proper functioning and if required be immediately repaire...

Page 5: ...ce and repairs This manual clearly makes a distinction between service maintenance and repair jobs which have to be carried out by the user and those which have to be exclusively carried out by well trained and authorised service engineers Observe the maintenance intervals given in this manual Overdue maintenance can lead to high costs for repairs and revisions and can render the guarantee null an...

Page 6: ...port It consists of the following substances that can be reused corrugated cardboard untreated wood Do not dispose of the packaging material in the industrial waste Product Products which you would like to dispose of may still contain valuable substances and materials Do not dispose of the product in the industrial waste ...

Page 7: ...poxy coated steel 2 GENERAL DESCRIPTION 2 1 ESP 1500 ESP 3000 in kitchen extraction applications This electrostatic air cleaner can remove at a high efficiency small grease and soot particles that pass the grease filters The ESP 1500 ESP 3000 is designed to be installed in the extraction ducting of a commercial kitchen downstream of the extraction hood 2 2 Oil drainer It is possible to install an ...

Page 8: ...ticles The pre filter also ensures a proper distribution of the airflow After that the air passes the ioniser B The contaminations in the air are electrically charged by the high voltage 10kV These will then be deposited on the earthed plates see fig 2 2 by the collector voltage 5kV Figure 2 2 10kV 5kV 5kV 5kV ...

Page 9: ...en the product produces a crackling sound then it could be that the collector and or ionizer are too dirty and that both need to be cleaned Switch off the product with the appropriate switch D Wait for at least 10 secondsprior to opening the door that contains the filtration section Subsequently clean the collector and ionisation section using warm water and degreasing agent Check for touching col...

Page 10: ...purpose It is also possible to place the unit on the ground Please consult the electrical diagram when connecting the air cleaner to the mains Use suitable rubber or neoprene Beware of possible differences in the mains power supply The air cleaner can be stacked to a maximum of four units the perforations and protrusions on the housing can be used for this purpose A B Figure 3 1 If the buyer wants...

Page 11: ...ir flow direction is different to that shown 660 Front E levation ESP 1500 Air Flow All dimensionsinmillimeters Do Not Scale 560 Plan 630 485 95 220 240v 50Hz 1 Phaze Maximum air flow through system W eight 60kg Power Supply T itle ESP 1500 0 7m s 600 Service Space Note If access equipment is necessary service requirements may vary ...

Page 12: ...20 40 60 80 100 Air Capacity m s Pressure Drop Pa 600 Service Space Note If access equipment is necessary servicerequirementsmayvary 485 95 630 Side E levation on JSFE 1251 1351 50 All dimensions in millimeters Do Not Scale 1461 Air Flow Front E levation 660 Plan Air Flow ESP 4500 2 1m s 140kg T itle R ef Maximum air flow through system W eight 220 240v 50Hz 1 Phaze Power Supply E S P 4 5 0 0 Note...

Page 13: ...arrying out the activities below First read the maintenance regulations at the beginning of this manual 5 1 Periodic maintenance The maintenance activities in the table below indicated by 1 can be carried out by the user other activities are strictly reserved for qualified personnel Action Every 1 week to Every 6 months Every 12 months 4 months depending on the degree of pollution Clean the outsid...

Page 14: ...raying pistol is also possible If the pollution consists of dry dust particles than the filters can also be cleaned with compressed air operating pressure 500 600Pa Allow for complete drying after cleaning 5 2 3 Cleaning of the ioniser collector Clean the ioniser and collector in hot water approx 60 C to which a 2 EFC solution has been added Cleaning using a high pressure spraying pistol is also p...

Page 15: ...chine itself 6 1 ESP 1500 ESP 3000 ESP 4500 malfunctioning Problem Possible Cause Solution Extract capacity is insufficient Filters clogged or saturated Clean the filters A breach of the ducting Check or replace sealing material Dust or smoke from the outlet Ioniser and or collector are Clean the filters and mount grid and or alarm light lit saturated or mounted incorrectly correctly causing short...

Page 16: ...7 WIRING DIAGRAM ESP 1500 ESP 3000 ESP 4500 ...

Page 17: ... 50 100 150 200 250 0 2 0 4 0 6 0 8 1 1 2 1 4 AIRFLOW m 3 s PRESSURE DROP Pa MAX AIRFLOW 1 38 m 3 s RESISTANCE AGAINST AIRFLOW ESP 1500 0 50 100 150 200 250 300 350 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 AIRFLOW m 3 s PRESSURE DROP Pa MAX AIRFLOW 0 69 m 3 s ...

Page 18: ...RESISTANCE AGAINST AIRFLOW ESP 4500 0 50 100 150 200 250 300 0 5 1 1 5 2 2 5 AIRFLOW m3 s PRESSURE DROP Pa MAX AIRFLOW 2 08 m 3 s ...

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