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Purified Air 1500EI, Technical And Operations Manual

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Technical and Operations Manual - Product Overview 11

Electrostatic Precipitator (ESP) 

Filter Unit

2.4.2  Main and Electrical Housing Door Assemblies

The Main Door has an Electrical Housing Door which contains the High Voltage Power 

Supply (HVPS) and control elements. On the front of the Electrical Housing Door are 

mounted the Rotary Mains Isolator Switch and green Run Light Indicator.
The Main Door can be hung either way up to allow the Unit to be handed for different 

airflow directions.

Figure 6 - 

DIN Rail

Wiring Diagram

Electrical Housing

Door

Run Light 

Indicator

(Green)

Mains Isolator

Switch Internal

Main Door

Main

Door

Star Knob

(HVPS)

High Voltage

Power Supply

Rating Plate

Door Contact

Discs

Door Interlock

Safety Switch

Electrical

Contact

Springs

Door Contact Discs

Door Assemblies

Summary of Contents for 1500EI

Page 1: ...Electrostatic Precipitation ESP Filter Unit Technical and Operations Manual For Models ESP 1500EI ESP 3000EI ESP 4500EI ESP 6000EI...

Page 2: ......

Page 3: ...a work of reference for professional well trained and authorised users to assist them to safely install use maintain and repair the Unit mentioned on the cover of this document Please note that it is...

Page 4: ...g methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly reserved The instructions in...

Page 5: ...6 Changing Airflow Direction Re Handing Unit 19 4 7 Connecting the Unit to a Building Management System 21 5 Operation and Control 22 5 1 Control Panel 22 5 2 Before Use 22 5 3 Switching On 23 5 4 Ar...

Page 6: ......

Page 7: ...onsible for observing all applicable local safety instructions and regulations Specific working conditions or selected accessories may require additional safety instructions Contact your supplier imme...

Page 8: ...ograms warnings and instructions Figure 1 providing a better environment Tel 44 0 1708 755414 Email enq purifiedair com www purifiedair com Live high voltage Hochspannung in Betrieb Haute tension en f...

Page 9: ...RISK OF EXPLOSION The Unit is not explosion proof rated It can cause sparks and should therefore not be used in areas with an explosion risk WARNING Fire Hazard Never use the Unit for extracting and o...

Page 10: ...fety features Read and save all notices warnings and safety instructions received with this Unit Do not alter the construction or design of this Unit Do not remove safety labels or devices Do not use...

Page 11: ...SP Collector Cells ESP 4500El which contains three ESP Collector Cells ESP 6000El which contains four ESP Collector Cells The specification of each model is detailed below ESP 1500El ESP 3000EI ESP 45...

Page 12: ...1 Rating Plates 230V 1 50Hz Ser Nr E152014 0 1 1 6 9 20W Model ESP 1500EI 230V 1 50Hz Ser Nr E302014 0 2 9 2 5 30W Model ESP 3000 EI 230V 1 50Hz Ser Nr E452016 0 4 2 1 5 40W Model ESP 4500 EI 230V 1 5...

Page 13: ...manufacturer to confirm that your Unit will be suitable for its intended use CAUTION No liability is accepted for damage or injury which results from any alternative use which has not been verified i...

Page 14: ...ed for cleaning The Collector Cells can be fitted with ionisation wires or with stainless steel spiked ioniser blades All internal surfaces are as smooth and as free from screw and rivet heads as prac...

Page 15: ...he air first passes through a pre filter 2 The air then passes into the combined Collector Cell Ioniser section where the particulates in the air stream are charged to a negative potential 3 The negat...

Page 16: ...e of passive filtration equipment including Activated Carbon Baffle Mesh HEPA Bag and Panel filters 2 4 Electrostatic Precipitator Unit Components All models of Electrostatic Preciptator Unit comprise...

Page 17: ...Housing Door are mounted the Rotary Mains Isolator Switch and green Run Light Indicator The Main Door can be hung either way up to allow the Unit to be handed for different airflow directions Figure...

Page 18: ...wrapping and strapping this must only be done by trained professional installers 2 Open the Unit and carefully remove all Mesh Filters and Collector Cells and place in a safe and secure position away...

Page 19: ...ried out by a trained professional installer As installations vary widely depending on the specific site requirements this section only provides general guidance for the installer If in any doubt cont...

Page 20: ...Flow Air Flow Air Flow Typical Front View 640 630 570 450 1020 900 900 1800 900 900 1920 1350 1470 Air Flow Service Space Service Space 900 Service Space ESP1500EI ESP4500EI Service Space Air Flow ES...

Page 21: ...the models Figure 8 Graph of 0 100 200 300 400 500 600 700 800 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 PRESSURE DROP Pa AIRFLOW m 3 s ESP1500EI PRESSURE DROP ESP1500EI ESP1500EI DOUBLE PASS ESP1500EI...

Page 22: ...I PRESSURE DROP ESP4500EI ESP4500EI DOUBLE PASS ESP4500EI DOUBLE PASS MIDDLE FILTERS REMOVED MAX AIRFLOW 2 1 m3 s Graph of ESP 4500EI Pressure Drop Figure 11 0 100 200 300 400 500 600 700 800 1 8 2 2...

Page 23: ...suspended by screw rods attached to the top of the Unit Suspension by screw rods will necessitate drilling holes in the top of the Unit s housing for this purpose The Unit can also be placed on the gr...

Page 24: ...multiple Units please note the guidance for installing a single Unit and also note the following The side flanges are pre drilled to allow combinations of Units to be easy aligned and connected toget...

Page 25: ...ng the Unit from the left or right hand side to take account of space constraints or the existing infrastructure The following tools will be required to change the airflow s direction 7mm spanner or s...

Page 26: ...inal locations ensuring that the hinge pin location holes on the hinge blocks face upwards 10 Turn the Door Assembly through 180o i e turn upside down 11 Remove the Door Assembly Sealing Strip Rubber...

Page 27: ...on the square centre shaft and secure with the fixing screw 25 Follow the instructions listed in Operation and Control on page 22 to test the correct functioning of the Unit INFORMATION For additional...

Page 28: ...and Run Light Indicator Figure 15 Power Supply Entry Points Remove seals as required Main Door Hinge Electrical Housing Door Electrical Housing Door Hinge Unit Label Rotary Isolator Switch On O Run Li...

Page 29: ...lluminate when the Rotary Main Isolator Switch is in the On position 2 Check that the interfaced extractor fan is also running Turn off the Unit if this is not the case and investigate further 5 4 Arc...

Page 30: ...te please see the instructions below 1 Turn the Rotary Mains Isolator Switch to the Off position and wait for 60 seconds to allow the accumulated static electricity charge to dissipate 2 Fully undo th...

Page 31: ...Ionizer Blade The blade should now be securely attached to the Collector Cell s Upper and Lower Ioniser Bars 8 Turn the Collector Cell back upright and repeat the steps 5 6 and 7 above for each Ionise...

Page 32: ...arrying out the activities below Do not carry out any service maintenance or repairs to the Unit before it has been protected against unintended starting by switching off and isolating the electrical...

Page 33: ...ins power supply by turning the Rotary Mains Isolator Switch to the Off position 2 Allow at least 60 seconds for any static electrical charge to dissipate 3 Double check that the mains power supply ha...

Page 34: ...n ionisation wires can simply be replaced by hooking the sprung end of the new wire over the support post pulling the wire against the spring s tension and attaching the other end of the wire to the o...

Page 35: ...inst the seal onto the Main Chassis of the Unit whilst tightening the Star Knobs to enable them to be tightened sufficiently to ensure an adequate seal 5 Switch the Unit On as normal The green Run Lig...

Page 36: ...or dirty electrical contacts in the Collector Cell Check and clean repair Short circuit in the Collector Cell caused by bent plates Check and repair Unit makes a cracking sound short circuit Collector...

Page 37: ...2 parts wiring loom for post 2014 models ESP 1750 HV 11 Door Hinge 15mm main door electrical door ESP 1702 DH 12 Door safety interlock switch ESP 1703 DS 13 Rotary Mains Isolator Switch ESP 1704 MS 1...

Page 38: ...mponents Illustration 32 Figure 18 1 18 2 6 4 5 7 11 19 12 14 9 10 13 12 15 17 13 20 Parts List Components Illustration 9 1 Spare Parts Ordering All parts listed in the 9 Spare Parts List and Componen...

Page 39: ...Brown Brown Brown BMS OPTION EARTH TERMINAL ON TOP HAT RAIL N PE STUD Blue N G Y Brown N EARTH EARTH MAIN ISOLATOR SAFETY SWITCH MAX 16A SUPPLY INPUT ALL CABLES MINIMUM 1 00mm TRI RATED NOT HV LV OUT...

Page 40: ...rdance with applicable local regulations The purpose of the packaging is to protect the Unit during transport It consists of the following substances that can be reused Cardboard corrugated Wood untre...

Page 41: ...0 12 2 Service and Maintenance Contracts With every installation we offer the opportunity to sign up to one of our service and maintenance contracts These are structured to suit individual needs on a...

Page 42: ...s and parameters outlined in this manual Manufacturing defects only affecting the Unit s cosmetic appearance Consumable items including but not limited to pre and post Mesh Filters Collector Cell and...

Page 43: ...e requirements of the following EU Directives Low Voltage Directive 2005 95 EC Electromagnetic Compatibility Directive 2004 108 EC Equipment description Make Brand Model reference Air ESP 1500E I ESP...

Page 44: ...Electrostatic Precipitator ESP Filter Unit Technical and Operations Manual 38...

Page 45: ...Technical and Operations Manual 39 Electrostatic Precipitator ESP Filter Unit...

Page 46: ...FreePhone UK Only 0800 018 4000 International 44 1708 755414 Purified Air Limited Lyon House Lyon Road Romford Essex RM1 2BG www purifiedair com enq purifiedair com...

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