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WU-UV SERIES

 | Filtration & Ultraviolet Disinfection All-in-One Unit 

Quartz Sleeve Maintenance/Replacement Procedure

 

To ensure high sterilising rate with best water quality, check sleeve regularly (about 
every 3 months depending on quality of water source) and see whether there is dirt 

or substances gathered. Allow the unit to cool before servicing. Prior to performing 
any work on the UV sterilizer, always disconnect the power supply. 

1.   Turn off the power and water to the unit and release the water pressure (using the 

red buttons above the unit's filters). 

 

Parts become hot during operation. 

 

Allow to cool before servicing.

2.  To disconnect the Lamp Connector, detach 

the earthing wire, grip the Cap and carefully 

disconnect from the Aluminium Nut.

3.  Slowly remove the UV Lamp from the chamber.

4.   Unscrew and remove the Aluminium Nut on the 

top of the chamber. Now remove the Aluminium 

Nut from the bottom of the Stainless Steel 
Chamber, securing the Spring and Quartz Sleeve.

 

Important: 

Be aware that the water within in the 

chamber will be discharged through the bottom 
of the Stainless Steel Chamber once the bottom 

Aluminium Nut is removed.

 

Important:

 The Quartz Sleeve may come through 

the base of the chamber after the bottom 
Aluminium Nut is removed, hold the bottom of the 
Quartz Sleeve and remove the bottom O-Ring.

5.  Slide the Quartz Sleeve through and out of the 

top of the chamber.

6.  Clean the Quartz Sleeve with Puretec Quartz 

Sleeve Cleaner. If the glass will not come up clear/
clean you will need to install a new replacement 
Quartz Sleeve. If you need to purchase a new 
sleeve, for now continue with the next steps and 
install the new sleeve once you have received it.

1

2

valve

IN

OUT

4

5

Replacing UV Lamp

7

8

Replacing UV Lamp

Cleaning Quartz Sleeve

1

2

3

valve

IN

OUT

10

mins

4

5

6

Replacing UV Lamp

7

8

9

Replacing UV Lamp

1

2

4

5

O Ring

Cleaning Quartz Sleeve

1

2

3

valve

IN

OUT

10

mins

4

5

6

Replacing UV Lamp

1

2

4

5

O Ring

7

8

Replacing UV Lamp

valve

IN

OUT

3

O Ring

Cleaning Quartz Sleeve

1

2

3

4

5

O Ring

valve

IN

OUT

10

mins

4

5

6

7

8

Replacing UV Lamp

valve

IN

OUT

3

O Ring

Fig. 7

Maintenance Procedure

Fig. 8

Summary of Contents for WU-UV Series

Page 1: ...in One Unit WU UV Series DO NOT OVERTIGHTEN DO NOT USE LIQUID SEALANTS SURGE PROTECTION REQUIRED NO EXTENSION CORDS SURGE PROTECTION REQUIRED NO EXTENSION CORDS DATE REV DRAWN BY SUPPLY SPECIFICATION DE PETER KENNEDY N A A INTRODUCTION 25 02 2020 DIMENSIONS ARE IN MILLIMETRES DO NOT SCALE 0 1 0mm 0 0 0 5mm 0 00 0 1mm ANGLES DIMS 0 1 0deg A B C D E F G H 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 A2...

Page 2: ...stem 4 Positioning Your System 5 Power Surge Protection 5 Installation Requirements 6 Initial Installation Procedure 8 Operation 10 Radfire UV Unit 10 Radfire UV Unit Operation 10 Radfire UV Unit Specifications 10 UV Chamber Diagram 11 Replacement Parts Guide 12 Cartridge Replacement Procedure 13 Lamp Replacement Procedure 14 Quartz Sleeve Maintenance Replacement Procedure 15 Troubleshooting Guide...

Page 3: ...s system will effectively treat water depending on the required UV dosage and existing water quality The system is designed for mains and rainwater supply but can be used in other situations For other types of water supply please contact your local Puretec stockist or call our Puretec Customer Service Helpline on 1300 140 140 Australia or 0800 130 140 New Zealand The Puretec WU UV system cartridge...

Page 4: ... Quartz Sleeve Installed 2 UV Lamp in cardboard tube 3 Bag containing Spanner User Guide Spring 4 Ballast Fasteners POWER CORD BALLAST WU UV FILTER SYSTEM SPRING For correct operation installation it is essential to observe these instructions NOV2020 WMTS103 2016 Certificate No WM 74593 Australian Certification Services User Guide Filtration Ultraviol et All in On e Unit WU UV Series DO NOT OVERTI...

Page 5: ...electrical equipment The Radfire UV Electronic ballast has a fuse non replaceable to protect the circuit The fuse is not a lightning arrester and may not protect the Radfire if lightning or a very powerful surge hits the unit A suitable surge protection device must be installed with this product not included Puretec recommends the use of a surge protector or warranty may be voided It would usually...

Page 6: ...nt Ensure the water supply flow rate does not exceed the rated maximum of the WU UV system Ensure the electrical power supply to the WU UV system is sufficient allowing for other appliances that may be connected to the circuit e g pump and ensuring it is surge protected and protected against brown outs If in doubt please consult a qualified electrician Use unions at pipe connections to enable easy...

Page 7: ... associated with UV systems and if this is deemed a problem we recommend installing a temperature management valve which is installed inline immediately after the system and releases water periodically Ordering code is RI TMS4 Note This water filtering appliance should only be installed by a fully qualified licenced plumber Installation Note A water filter system tap like any product has a limited...

Page 8: ...ed to go 4 Drill the holes and install the anchors fixing anchors not included SHEET DESCRIPTION REV MATERIAL WEIGHT TREATMENT SCALE 3RD ANGLE PROJECTION APPROVED BY DATE DATE MODIFICATIONS REV DRAWN BY DRAWN BY SUPPLY SPECIFICATION DERIVED FROM 1 1 1 1 PETER KENNEDY ROSS BUTCHER 304 GRADE STAINLESS STEEL NATURAL N A 800 g A INTRODUCTION 25 02 2020 25 02 2020 PETER KENNEDY N A A DIMENSIONS ARE IN ...

Page 9: ... pins on the lamp Do not let go of the lamp until the lamp is connected to the socket see Fig 4 Never touch the quartz glass and lamp surface as marks or fingerprints may interfere with UV transmission If lamp is soiled please clean lamp with an alcohol based cleaner 10 Put safety cap on the aluminium nut end Connect the ground wire to the chamber as shown in Fig 5 Plug in power connector 11 Check...

Page 10: ... life end alarm for 7 days press and hold on the silver button until delay appears on the screen Radfire UV Unit Specifications AC 240V 50Hz Lamp Power 35W 95W Lamp Current 0 8A 0 9A Ambient Temperature 4 40 C Lamp Rated Life 365 days Caution Ground the ballast casing to avoid possible high voltage shock hazard Operation Allow two minutes for the UV lamp to reach full intensity before starting wat...

Page 11: ...olet Disinfection All in One Unit Fig 6 UV Chamber Diagram UV Chamber Diagram Water Inlet Water Outlet UV Lamp Lamp Power Connector Safety Cap Aluminium Nut Grounding Wire O Ring Spring O Ring Quartz Sleeve Aluminium Nut Mounting Flange ...

Page 12: ...l Puretec dealer To maintain performance warranty and Australian Standards use genuine Puretec replacements Replacement Parts Stage 1 Cartridge Stage 2 Cartridge UV Lamp Quartz Sleeve WU UV100 PP20LD1 MB01LD1 RL6 RQS6 WU UV150 PP05LD1 ML10LD1 DP RL6 RQS6 WU UV200 PP20LD2 MB01LD2 RL6 RQS6 WU UV250 PP05LD2 ML10LD2 DP RL6 RQS6 Replace cartridges every 6 12 months UV Lamps must be replaced annually in...

Page 13: ...ar 5 Remove all packaging from new filter cartridges and insert into housing bowls making sure cartridges are properly seated over the spigot in base of the bowls 6 Hold bowls upright while screwing into the housings in an anti clockwise direction Make certain that the spigot in the housing heads is located centrally to the cartridges to make a good seal Tighten the bowls until firm Use the spanne...

Page 14: ...prints may interfere with UV transmission If lamp is soiled please clean lamp with an alcohol based cleaner 5 Secure the lamp connector on the aluminium nut end Connect the ground wire to the chamber Plug in power connector the RED LED will be illuminated when the lamp life timer is reset in step 7 the LED will turn green 6 Restore water supply and check the unit for leaks Re check the unit after ...

Page 15: ...d Quartz Sleeve Important Be aware that the water within in the chamber will be discharged through the bottom of the Stainless Steel Chamber once the bottom Aluminium Nut is removed Important The Quartz Sleeve may come through the base of the chamber after the bottom Aluminium Nut is removed hold the bottom of the Quartz Sleeve and remove the bottom O Ring 5 Slide the Quartz Sleeve through and out...

Page 16: ...0 Connect the four pins on the end of the lamp to the socket in the white cap Slowly insert UV lamp into the top of the chamber Connect the earthing wire to the chamber and plug in the ballast power connector and turn the power on To reset the count down timer press and hold the silver button for 15 seconds until reset is shown on the screen and a single beep is heard The display will show 365 day...

Page 17: ...ly installed Lamp sleeve assembly not properly installed too tight or not tight enough Control humidity or relocate unit Inspect and replace if deteriorated Check O rings are in place Tighten assembly hand tight System is operating but water tests reveal bacterial contamination Equipment downstream of UV system is acting as a breeding ground for pathogens Pathogens are residing in the distribution...

Page 18: ...roperly then reinstall Lubricate O rings with suitable sealant Remove sump check for cartridge damage re assemble ensuring cartridge is centered Red lamp blinks and buzzer sounds Lamp has reached or nearing the maximum lamp life Lamp is disconnected or faulty Replace lamp on or before lamp counter reached 0 Check lamp connection replace if needed Display flashing Power interruption Reset ballast E...

Page 19: ...alse and incorrect claims will be pursued at Puretec s discretion including chargeable inspection and labour costs incurred Warranty Australia This warranty is given by Puretec Pty Ltd ABN 44 164 806 688 37 43 Brodie Road Lonsdale SA 5160 telephone no 1300 140 140 and email at sales puretec com au This warranty is provided in addition to other rights and remedies you have under law Our goods come ...

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