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Page 20 of 24

   
 
 

 

FIGURE 14: REPLACEMENT PARTS FOR PMD AND TOC MODELS 

 
 
 
 

REPLACEMENT PARTS

MODEL

SIZE

PART NUMBER

Dryer Maintenance Kit**

PMD-

S

n/a

P010845F1

   **Includes desiccant chambers (2), tubing & fittings.

PMD-

SX

 (TOC) 

n/a

P010845F2

PMD-

M

n/a

P010845F3

PMD-

MX 

n/a

P010845F4

PMD-

L

n/a

P010845F5

PMD-

LX

n/a

P010845F6

Solid State Timer

PMD-xx-

1

A

110 VAC

P010601F1

PMD-xx-

2

B

220 VAC

P010601F2

PMD-xx-

3

C/D

12-24 VDC

P010567

4-Way Valve

PMD-xx-1

A

110 VAC

P010605

PMD-xx-2

B

220 VAC

P010606

PMD-xx-3

C

12 VDC

P010609

PMD-xx-3

D

24 VDC

P010604

Shuttle Valve

All models

Specify Orifice ##

P010577, ##

ACCESSORIES FOR PMD and TOC MODELS

Inlet 5-micron Particulate Filter 

1/8" NPT

5-micron

P010614

 Replacement Element for P010614

P010615

Inlet Carbon Filter 

1/8" NPT

Carbon

P010976F1

 Replacement Element for P010976F1

P010668

Inlet 0.01-micron Coalescing Filter 

1/8" NPT

0.01-micron

P010616

 Replacement Element for P010616

P010617

Outlet 5-micron Filter-Regulator 

1/8" NPT

5-micron

P010684

 Replacement Element for P010684

P010615

Flowmeter with Throttle Control Valve

2 - 25 lpm

1/8" NPT

P011047F6

10 - 100 lpm

1/8" NPT

P011047F8

0.3 - 3 scfm

1/8" NPT

P011047F10

Surge Tank, 6.5 liter

6" diameter x 14" length

P07994

Summary of Contents for PCDA

Page 1: ...11 PUREGAS LLC 226A Commerce Street Broomfield CO 80020 Tel 800 521 5351 Fax 303 657 2205 Info puregas com www puregas com Instruction Manual for PUREGAS Compressed Air Dryers and Adsorbers Models PH...

Page 2: ...e allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory No units or parts will be accepted at...

Page 3: ...GENERAL INFORMATION 13 ANNUAL INSPECTION 13 MAINTENANCE SCHEDULE 14 SECTION 5 REPLACEMENT PARTS 15 GENERAL INFORMATION 15 SECTION 6 TROUBLESHOOTING INFORMATION 21 GENERAL INFORMATION 21 TROUBLESHOOTIN...

Page 4: ...ION OF OPERATION General Description PUREGAS compressed air dryers and adsorber are used to separate various elements in compressed air using Pressure Swing Adsorption PSA technology This method emplo...

Page 5: ...enoid valve When the air reaches the top of the tower it is redirected back down the return air tube in the center of the tower through the open check valve and into the outlet passageway Most of the...

Page 6: ...he shuttle valve contains an internal disk which shuttles back and forth in the valve body based on the pressure differential created by the 2 way valves one of which is open and the other closed The...

Page 7: ...oming air into one of the two desiccant chambers where the water vapor and or CO2 are removed Most of the purified air leaving the desiccant chamber passes through the outlet shuttle valve to the appl...

Page 8: ...perature range is between 40o F 4o C and 125o F 52o C Although the unit will operate at higher temperatures the operating life of the components will decrease at temperatures much above 85o F 29o C Be...

Page 9: ...age 6 of 24 MODEL A B C D E F PCR 15 18 625 6 25 5 3 25 5 5 8 25 PCR 25 22 935 6 30 4 25 6 4 9 25 PCR 50 28 125 6 35 25 4 25 6 4 9 25 Note All dimensions are in inches FIGURE 5 DIMENSIONS OF PCR MODEL...

Page 10: ...Page 7 of 24 Note All dimensions are in inches FIGURE 6 DIMENSIONS OF PMD AND TOC MODELS MODEL PMD S PMD M TOC TOC with cabinet filters Height A 10 12 10 12 Width B 4 5 4 15 Depth C 4 5 4 5...

Page 11: ...online tower will soon become saturated There are four ways of connecting the PHF PCDA PHCA and PCME models These models are set up at the factory such that the airflow through the unit is from left t...

Page 12: ...employed as needed to prevent air from entering the de energized unit Inlet and Outlet Filtration Appropriate inlet filtration is mandatory for all models Particles of dirt rust or scale as well as c...

Page 13: ...d helps prevent costly repairs caused by moisture damage It features simultaneous audible and visual alarms as well as open and closed circuit conditions for integration into a control system Electric...

Page 14: ...he timer wiring diagrams for all models are shown in Figure 8 PCR Model PHF PCDA PHCA PCME Models PMD and TOC Models FIGURE 8 WIRING DIAGRAMS Operating Pressure and Sizing Most PUREGAS models are desi...

Page 15: ...al flow is required or the operating pressure decreases the output performance will be negatively affected unless the orifice diameter is changed appropriately Depending on the magnitude of the change...

Page 16: ...t their inlets for excessive dirt or oil fouling which would indicate possible contamination of the desiccant chambers If contaminated replace the desiccant chambers or return them to PUREGAS or an au...

Page 17: ...odel Replace Filter Elements Replace the inlet and outlet filter elements every 6 12 months depending on the quality of the compressed air source PUREGAS stocks replacement elements for all of the fil...

Page 18: ...adsorbers covered by this instruction manual Please note that parts for non current models are not listed but may be available Simply identify the required parts for your model from the exploded view...

Page 19: ...00589 DC2 Solenoid Repair Kit All models n a P200498S Dryer Maintenance Kit All models n a P200499S Purge Orifice All models Specify P200404 Mounting Bracket All models n a P010437 Manifold Cover All...

Page 20: ...Page 17 of 24 FIGURE 11 EXPLODED VIEW OF PCR MODEL...

Page 21: ...cify Orifice P010652 Outlet without gauge option Specify Orifice P010509 Outlet shuttle disk Specify Orifice P09881F Inlet shuttle disk n a P09881F000 Purge Muffler All models n a P010734F2 Tower Pres...

Page 22: ...Page 19 of 24 FIGURE 13 EXPLODED VIEW OF PMD AND TOC MODELS...

Page 23: ...DC P010609 PMD xx 3D 24 VDC P010604 Shuttle Valve All models Specify Orifice P010577 ACCESSORIES FOR PMD and TOC MODELS Inlet 5 micron Particulate Filter 1 8 NPT 5 micron P010614 Replacement Element f...

Page 24: ...likely potential causes are listed first Thus each potential cause should be checked in the sequence given It is further suggested that once the problem has been isolated that the corresponding text i...

Page 25: ...PCDA PCME PHCA Desiccant tower attrition Remove chamber and depress perforated disc at open end of tower If perforated disc can be depressed more than 1 4 from the retaining ring replace or repack de...

Page 26: ...outlet shuttle disc not shifting Depressurize the system remove shuttle valve assembly and check for damage or contamination of inside the valve body Replace or clean valve body and disc Check conditi...

Page 27: ...inspect outlet air line for evidence of oil Replace or repack desiccant towers Replace or install proper inlet filtration C4 All Plugged air passages Check inlet and outlet air passages and piping for...

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