background image

 

Page 10 of 24

 

or flow variation, PUREGAS manufactures various tanks, which will completely 

eliminate downstream pressure surges. 
 

IMPORTANT!  
For optimum performance, the maximum available operating pressure should be 
maintained across the unit -- up to 150 psig for most models (the maximum operating 
pressure for the PMD and TOC models is 125 psig). Any pressure reduction or flow 
control should be done downstream of the unit.   

Instrumentation 

 

The primary purposes of instrumentation in the system are process control and 
troubleshooting. The instruments shown in the Recommended Installation Diagram are 
therefore in most cases optional, but their initial cost will be quickly justified through 
improved process stability and problem analysis.  

 

A simple, inexpensive means of measuring the moisture content of the outlet air stream 
can be accomplished with a vial of color-changing crystals.  PUREGAS offers such an 
accessory, which can be mounted directly to the dryer or adsorber. The crystals will 
change from a dark blue (dry) to pink (wet) depending on the moisture content in the air 
stream. 

 

For sensitive or remote applications, PUREGAS manufactures an electronic humidity 
alarm, which continuously tracks moisture levels and helps prevent costly repairs 
caused by moisture damage. It features simultaneous audible and visual alarms, as well 
as open- and closed-circuit conditions for integration into a control system.  

Electrical Connections and Timer 

 

Before wiring, check the product label for electrical characteristics. Although standard 
electrical characteristics are 115 Volts, 50/60 Hz or 230 Volts, 50/60 Hz, most products 
are also available in 12 V

DC

 and 24 V

DC

 

There is no electrical overload protection in the product and it should be wired into a 
protected circuit. While standard on some units, an 8-foot, 3-wire grounded power cord 
is available as an optional accessory for all products. The unit can be grounded by 
attaching a wire to a timer assembly bracket screw. Please see the Wiring Diagrams 
that follow. 

 

As previously described, the solid state timer controls the switching of the solenoid 
valves, which in turn direct the air through the unit. All timers are designed with a one-
hour memory; If power is interrupted, the dryer will resume operation at the same point 
in the cycle when the power is restored.  
 
The standard timer for the 

PHF and PHCA models

 simultaneously switches the 

solenoid valves every 30 seconds (for a total cycle time of 1 minute). The timer used on 
the 

PHFR, PCDA and PCME models

 maintains the same cycle, but allows a re-

pressurizing period of 3.75 seconds prior to switching chambers. Re-pressurizing helps 

Summary of Contents for PCDA

Page 1: ...11 PUREGAS LLC 226A Commerce Street Broomfield CO 80020 Tel 800 521 5351 Fax 303 657 2205 Info puregas com www puregas com Instruction Manual for PUREGAS Compressed Air Dryers and Adsorbers Models PH...

Page 2: ...e allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory No units or parts will be accepted at...

Page 3: ...GENERAL INFORMATION 13 ANNUAL INSPECTION 13 MAINTENANCE SCHEDULE 14 SECTION 5 REPLACEMENT PARTS 15 GENERAL INFORMATION 15 SECTION 6 TROUBLESHOOTING INFORMATION 21 GENERAL INFORMATION 21 TROUBLESHOOTIN...

Page 4: ...ION OF OPERATION General Description PUREGAS compressed air dryers and adsorber are used to separate various elements in compressed air using Pressure Swing Adsorption PSA technology This method emplo...

Page 5: ...enoid valve When the air reaches the top of the tower it is redirected back down the return air tube in the center of the tower through the open check valve and into the outlet passageway Most of the...

Page 6: ...he shuttle valve contains an internal disk which shuttles back and forth in the valve body based on the pressure differential created by the 2 way valves one of which is open and the other closed The...

Page 7: ...oming air into one of the two desiccant chambers where the water vapor and or CO2 are removed Most of the purified air leaving the desiccant chamber passes through the outlet shuttle valve to the appl...

Page 8: ...perature range is between 40o F 4o C and 125o F 52o C Although the unit will operate at higher temperatures the operating life of the components will decrease at temperatures much above 85o F 29o C Be...

Page 9: ...age 6 of 24 MODEL A B C D E F PCR 15 18 625 6 25 5 3 25 5 5 8 25 PCR 25 22 935 6 30 4 25 6 4 9 25 PCR 50 28 125 6 35 25 4 25 6 4 9 25 Note All dimensions are in inches FIGURE 5 DIMENSIONS OF PCR MODEL...

Page 10: ...Page 7 of 24 Note All dimensions are in inches FIGURE 6 DIMENSIONS OF PMD AND TOC MODELS MODEL PMD S PMD M TOC TOC with cabinet filters Height A 10 12 10 12 Width B 4 5 4 15 Depth C 4 5 4 5...

Page 11: ...online tower will soon become saturated There are four ways of connecting the PHF PCDA PHCA and PCME models These models are set up at the factory such that the airflow through the unit is from left t...

Page 12: ...employed as needed to prevent air from entering the de energized unit Inlet and Outlet Filtration Appropriate inlet filtration is mandatory for all models Particles of dirt rust or scale as well as c...

Page 13: ...d helps prevent costly repairs caused by moisture damage It features simultaneous audible and visual alarms as well as open and closed circuit conditions for integration into a control system Electric...

Page 14: ...he timer wiring diagrams for all models are shown in Figure 8 PCR Model PHF PCDA PHCA PCME Models PMD and TOC Models FIGURE 8 WIRING DIAGRAMS Operating Pressure and Sizing Most PUREGAS models are desi...

Page 15: ...al flow is required or the operating pressure decreases the output performance will be negatively affected unless the orifice diameter is changed appropriately Depending on the magnitude of the change...

Page 16: ...t their inlets for excessive dirt or oil fouling which would indicate possible contamination of the desiccant chambers If contaminated replace the desiccant chambers or return them to PUREGAS or an au...

Page 17: ...odel Replace Filter Elements Replace the inlet and outlet filter elements every 6 12 months depending on the quality of the compressed air source PUREGAS stocks replacement elements for all of the fil...

Page 18: ...adsorbers covered by this instruction manual Please note that parts for non current models are not listed but may be available Simply identify the required parts for your model from the exploded view...

Page 19: ...00589 DC2 Solenoid Repair Kit All models n a P200498S Dryer Maintenance Kit All models n a P200499S Purge Orifice All models Specify P200404 Mounting Bracket All models n a P010437 Manifold Cover All...

Page 20: ...Page 17 of 24 FIGURE 11 EXPLODED VIEW OF PCR MODEL...

Page 21: ...cify Orifice P010652 Outlet without gauge option Specify Orifice P010509 Outlet shuttle disk Specify Orifice P09881F Inlet shuttle disk n a P09881F000 Purge Muffler All models n a P010734F2 Tower Pres...

Page 22: ...Page 19 of 24 FIGURE 13 EXPLODED VIEW OF PMD AND TOC MODELS...

Page 23: ...DC P010609 PMD xx 3D 24 VDC P010604 Shuttle Valve All models Specify Orifice P010577 ACCESSORIES FOR PMD and TOC MODELS Inlet 5 micron Particulate Filter 1 8 NPT 5 micron P010614 Replacement Element f...

Page 24: ...likely potential causes are listed first Thus each potential cause should be checked in the sequence given It is further suggested that once the problem has been isolated that the corresponding text i...

Page 25: ...PCDA PCME PHCA Desiccant tower attrition Remove chamber and depress perforated disc at open end of tower If perforated disc can be depressed more than 1 4 from the retaining ring replace or repack de...

Page 26: ...outlet shuttle disc not shifting Depressurize the system remove shuttle valve assembly and check for damage or contamination of inside the valve body Replace or clean valve body and disc Check conditi...

Page 27: ...inspect outlet air line for evidence of oil Replace or repack desiccant towers Replace or install proper inlet filtration C4 All Plugged air passages Check inlet and outlet air passages and piping for...

Reviews: