background image

Page 4

NOTICE

This appliance is intended for return air duct instal­
lation only.

Improper installation may damage PureAir sys­
tem, HVAC system, or other equipment and may also
void warranty.

Remove Protective Wrapping

The PureAir Insert is shipped in a protective vacuum
packaging. Packaging must be removed prior to
installation. Take care to prevent damage to PureAir™
Insert when removing packaging.

NOTICE

Unpacking required.

Remove all protective packing material from the
UVA lamps (taped to the cabinet and the insert foil
packaging) and the titanium dioxide PureAir In­
sert.

Packing material should be disposed of properly.

Use cotton gloves or a cotton cloth to protect the lamps and
your hands during unpacking and installation. Install lamps
as follows:

1. Locate the two lamp boxes taped to the cabinet and

insert foil packaging.

2. Remove strapping tape form cabinet and insert

packaging to allow the removal of the lamp boxes.

3. Set lamp boxes aside while preparing PCO cabinet for

lamp installation.

4. Remove the PCO access door.

5. Slide out the control box assembly.

6. Remove one replacement lamp from the box. Position

the lamp with the pin end closest to the lamp socket.
While engaging the pins in the socket, pivot the lamp
so that the securing clip on the reflector locks into the
open space in the middle of the lamp. See figure 5.

7. Gently pull on lamp to ensure that lamp securing clip

is engaged.

8. Repeat steps 6 and 7 to install second lamp.

9. Slide vacuum packaged PureAir Insert out of

cabinet. Carefully remove insert from packaging.

10. Keep PureAir Insert and filter in a safe place to

ensure these components remain clean until the
cabinet installation is completed.

Reflector

Lamp Socket

Lamp

Lamp

Securing

Clip

Slide lamp pins into lamp socket and pivot

lamp inward onto lamp securing clip.

Pins

Figure 5. Lamp Installation (Top View)

CAUTION

Lamps contain mercury.

Ingestion of or contact with mercury or mercury va­
por is hazardous to your health.

Take care when handling lamps. If lamp is broken,
avoid contact with mercury.

Installing PCO Cabinet

The PCO cabinet may either be installed on a level
installation deck or platform adjacent to the air handler or it
may be suspended from the rafters using metal strapping.
If straps are used, take care when attaching straps to the
PCO cabinet. Ensure fasteners do not interfere with
internal components of the PCO cabinet. Filter, PureAir
Insert and control box must be able to slide freely into the
cabinet.

1. Oil on metal surfaces may cause odors. Use mild soap

and water solution to wash all new duct and transition
surfaces.

2. Use the air flow directional label on the inside of the

PCO cabinet to orient the PCO unit. Properly position
the PCO cabinet next to the return air opening of the
air handling unit. Use sheet metal screws (1”
maximum length), rivets or other appropriate
fasteners to secure PCO cabinet to the return air side
of the air handling unit.

3. Use sheet metal screws (1” maximum length) to fasten

the return air duct to the other side of the PCO cabinet.

4. Use aluminum foil tape or water-based mastic to seal

all joints between the PCO cabinet, air handler and
duct.

5. In high humidity applications, wrap PCO cabinet with

2” foil-faced insulation (foil on the outside) to prevent
condensation.

NOTICE

Oil on metal ducts may cause odors.

Use a mild soap and water solution to remove oils
from transitions and duct surfaces prior to installa­
tion.

Summary of Contents for PCO14-23

Page 1: ...n system It may take up to 48 hours after initial system start up to reduce the airborne chemicals that have built up in a home over a long period of time For peak performance unit should be installed in homes with TVOC levels that are less than 1000 micro gram cubic meter Home source removal and ventilation may be required to lower TVOCs to this level NOTICE This system is NOT intended to be used...

Page 2: ...e would be restricted A metal transition should be used The transi tion must be planned for each job Reduction should not be more than 4 inches per linear foot approximately 20 angular degrees Note At sharp turns install turn ing vanes before the PCO Upflow Side Installation Upflow Side installation with PCO access panel pointed upward and lamps suspended vertically NOT RECOMMENDED Contact the Tec...

Page 3: ...Resistance Cabinet and Filter Capacity Tons Flow Rate CFM Pressure Drop in w g PCO14 23 PCO16 28 PCO20 28 2 800 0 12 0 11 0 09 2 5 1000 0 17 0 15 0 12 3 1200 0 22 0 20 0 16 3 5 1400 0 28 0 25 0 19 4 1600 0 30 0 23 4 5 1800 0 28 5 2000 0 32 Not recommended Excessive system pressure drop can damage HVAC system and reduce performance Installation Select a Location The PCO must be installed in the ret...

Page 4: ...these components remain clean until the cabinet installation is completed Reflector Lamp Socket Lamp Lamp Securing Clip Slide lamp pins into lamp socket and pivot lamp inward onto lamp securing clip Pins Figure 5 Lamp Installation Top View CAUTION Lamps contain mercury Ingestion of or contact with mercury or mercury va por is hazardous to your health Take care when handling lamps If lamp is broken...

Page 5: ...ceptacle on the PCO cabinet and the other end into a power receptacle 5 Look through the view port in the access door to check that the lamps are illuminated NOTE On initial start up the lamps may not reach full illumination for several minutes CAUTION Ultraviolet UVA radiation risk Prolonged exposure may cause skin or eye damage Avoid prolonged weeks exposure to skin or eyes NOTICE MERV 16 filter...

Page 6: ...ment MERV 16 filter UVA lamps and PureAir Insert which are provided in the Replacement Kit Remove all protective wrapping materials 2 Unplug the power cord and remove the PCO access door 3 Slide out the control box assembly and remove the existing MERV 16 filter 4 Check air flow direction of the MERV 16 filter and insert replacement filter into the PCO cabinet 5 Remove the existing PureAir Insert ...

Page 7: ...for the troubleshooting flow chart Annual Maintenance Kits The Annual Maintenance Kits include one MERV 16 filter one PureAir Insert and two lamps Kit part numbers are as follows Part Description Part Number PCO14 23 PCO16 28 PCO20 28 Annual Maintenance Kit X8797 X8796 X8795 Replacement Parts Replacement parts are available through Lennox see figure 1 Page 2 for parts arrangement Part description ...

Page 8: ...otector and ballast Replace any burned out or damaged components and plug unit in Is there power to PCO Are lamps lit Are lamps lit Gently pull on lamp to make sure the lamps are in place Did lamps light YES STEP INPUT OUTPUT WIRE TERM COLOR NORMAL READING SERVICE ACTION See wiring diagram Figure 7 Page 5 SPM 1 INPUT BLACK 105 Replace input power connection or socket if less than 105 VAC WHITE 2 R...

Reviews: